{"id":3264,"count":6,"description":"\r\n\r\n\r\n\r\nINFORMATIONEN ZUM UNTERSCHIEDLICHEN GESCHMIEDETEN UND GUSSEISEN<\/strong><\/a>\r\n\r\n\r\n\r\n\r\n

Geschmiedet<\/h2>\r\n\r\n\r\n\r\n\r\nSchmieden bezeichnet einen Prozess, bei dem ein Material in der Regel erhitzt wird, w\u00e4hrend es in seinem festen Zustand bleibt, und dann in die gew\u00fcnschte Form gebracht wird. Um das besser zu erkl\u00e4ren, m\u00fcssen wir uns mit Werkstofftechnik auskennen.\r\n\r\n\r\n\r\n\r\n\r\nMetalle haben eine kristalline Struktur. Man kann es sich wie Holz vorstellen. Holz hat Maserungen und diese Maserungen sind in einem bestimmten Muster angeordnet. Daher h\u00e4ngt die Festigkeit von Holz von der Ausrichtung dieser Maserungen ab. So ist es zum Beispiel viel einfacher, einen Holzscheit zu splittern, wenn die Maserungen vertikal angeordnet sind. Bei Metall ist es genauso. Wenn Sie Metall unter einem Mikroskop untersuchen, werden Sie die gleichen Maserungen sehen, die Sie mit Holz assoziieren.\r\n\r\n\r\n\r\n\r\n\r\nBei der Herstellung von Metallbarren wird besonders darauf geachtet, eine gleichm\u00e4\u00dfige und konsistente Kristallstruktur zu erzeugen. Die Korngr\u00f6\u00dfen sind \u00e4hnlich und flie\u00dfen ineinander. Wie bereits erw\u00e4hnt, maximiert dies die Festigkeit, Konsistenz und Haltbarkeit des Metalls.\r\n\r\n\r\n\r\n\r\n\r\nNow when you forge something out of that metal ingot, you heat the ingot to make it malleable but not enough to break apart the crystalline grain structure. Think of a blacksmith. Blacksmiths heat metal till it's red hot and then form it on an anvil. This is forging. You do not see them melting the metal into a liquid. By keeping the metal, solid throughout the entire process, it ends up being a much stronger object. Therefore, swords, knives, etc. have historically been forged.\r\n\r\n\r\n\r\n\r\n

Gusseisen<\/h2>\r\n\r\n\r\n\r\n\r\nUm ein Objekt zu gie\u00dfen, muss eine Form gebaut und fl\u00fcssiges Metall hineingegossen werden. Dieses Verfahren ist gro\u00dfartig, da es eine einfache Herstellung und die Erstellung komplexer Teile mit Hohlkammern erm\u00f6glicht, wie beispielsweise bei einem Motorblock eines Fahrzeugs. Der Hersteller kann ein schmelzbares Material wie Wachs in einer Sandform verwenden, um diese komplexen Formen zu formen.\r\n\r\n\r\n\r\n\r\n\r\nLeider zerf\u00e4llt die kristalline Kornstruktur, sobald das Metall fl\u00fcssig wird. Wenn ein neu geformter Gussgegenstand abk\u00fchlt und wieder fest wird, bildet sich die Kornstruktur neu, diesmal jedoch viel zuf\u00e4lliger und uneinheitlicher. Au\u00dferdem besteht die Gefahr, dass eingeschlossene Luft Schwachstellen verursacht. Das Metall \u00e4hnelt in seiner Struktur eher Spanplatten oder Karton als einem normalen St\u00fcck Holz.\r\n\r\n\r\n\r\n\r\n\r\nWerden Gussteile dadurch schwach? Absolut nicht. In den letzten paar tausend Jahren sind die Menschen ziemlich gut darin geworden, Gussteile aus Metall herzustellen. Bel\u00fcftungsl\u00f6cher, Vakuumdruck und andere Fortschritte erh\u00f6hen die Qualit\u00e4t von Gussmetall. Wie bereits erw\u00e4hnt, werden Motorbl\u00f6cke von Fahrzeugen aus Gussmetall hergestellt, von denen erwartet wird, dass sie extremen Belastungen standhalten.\r\n\r\n\r\n\r\n\r\n

Herstellungsverfahren Schmiedeeisen vs. Gusseisen<\/h2>\r\n\r\n\r\n\r\n\r\nThe first thing to know is that \"cast\" and \"forged\" are nothing more than terms describing the manufacturing process of iron or a set of irons.\r\n\r\n\r\n\r\n\r\n\r\nThe casting process: When a golf iron is cast, the metal used to make the iron is heated to its melting point, becoming a liquid. It is then poured into the molds of the iron heads. When it cools and hardens, voila, you have golf irons.\r\nThe forging process: When a golf iron is forged, the solid metal of the club head is literally pounded or compressed until it takes the desired shape. After that, a number of other drilling and machining steps take place to finish the manufacturing process.\r\n\r\n\r\n\r\n\r\n

Schmieden ist stabiler als Gie\u00dfen.<\/h2>\r\n\r\n\r\n\r\n\r\nEiner der Hauptgr\u00fcnde, warum wir Schmiededienstleistungen anbieten, ist, dass wir unseren Partnern dadurch ein st\u00e4rkeres Endprodukt liefern. Laut einer Studie der Fakult\u00e4t f\u00fcr Industrie- und Fertigungstechnik der Universit\u00e4t Toledo:\r\n\r\n\r\n\r\n\r\n
    \r\n \t
  • Schmiedeteile hatten eine um 26% h\u00f6here Zugfestigkeit als die gleichen Gussteile.<\/li>\r\n \t
  • Geschmiedete Teile hatten eine um 37% h\u00f6here Dauerfestigkeit, was zu einer viel l\u00e4ngeren Lebensdauer als bei Gussteilen f\u00fchrte.<\/li>\r\n \t
  • Gusseisen weist nur 661 TP3T der Streckgrenze von Schmiedestahl auf, ein Ma\u00df, das die Belastungsmenge angibt, die Metall aushalten kann, bevor es sich verformt.<\/li>\r\n \t
  • Bei den Schmiedeteilen wurde eine Reduzierung der Fl\u00e4che um 581 TP3T festgestellt, wenn sie bis zum Versagen gezogen wurden, im Vergleich zu einer Reduzierung um 61 TP3T bei Gussteilen. Das bedeutet, dass Schmiedeteile eine viel gr\u00f6\u00dfere Verformung zulassen, bevor sie versagen, als Gussteile.<\/li>\r\n<\/ul>\r\n","link":"https:\/\/zecovalve.com\/de\/tag\/forged-vs-cast-irons","name":"Geschmiedete vs. gegossene B\u00fcgeleisen","slug":"forged-vs-cast-irons","taxonomy":"post_tag","meta":[],"yoast_head":"\nForged vs Cast Irons - Forged Irons vs Cast Irons Valve | ZECO Valve<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/zecovalve.com\/de\/tag\/forged-vs-cast-irons\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Forged vs Cast Irons - Forged Irons vs Cast Irons Valve | ZECO Valve\" \/>\n<meta property=\"og:description\" content=\"GET FORGED VS CAST IRONS INFORMATION Forged Forging refers to a process in which a material is usually heated, while maintaining a solid state, and then forced into the shape desired. Now to explain better, we must put on our material engineering hats. Metals have a crystalline structure. You can think of it like wood. Wood has grains and those grains are oriented in a certain pattern. Therefore, the strength of wood depends on how those grains are oriented. For example, it is much easier to splinter a log for firewood when the grains are oriented vertically. Metal is the same way. If you examine metal under a microscope it will have the same grains that you associate with wood. When metal ingots are formed, special attention is made to creating a uniform and consistent crystalline structure. The grain sizes are similar and flow together. As previously stated, this maximizes the strength, consistency, and durability of the metal. Now when you forge something out of that metal ingot, you heat the ingot to make it malleable but not enough to break apart the crystalline grain structure. Think of a blacksmith. Blacksmiths heat metal till it’s red hot and then form it on an anvil. This is forging. You do not see them melting the metal into a liquid. By keeping the metal, solid throughout the entire process, it ends up being a much stronger object. Therefore, swords, knives, etc. have historically been forged. Cast Irons Casting an object requires building a mold and pouring liquid metal into it. This process is great, as it allows for easy manufacturing and the creation of complex parts with hollow chambers such as with an engine block of a vehicle. The manufacturer can use a meltable material such as wax inside a sand mold to form these complex shapes. Unfortunately, once the metal becomes a liquid the crystalline grain structure breaks down. As a newly formed cast object cools down and becomes solid again, the grain structure reforms but this time much more randomly and inconsistently. There also is the potential for trapped air to create weak points. The metal becomes more like particle board or cardboard in terms of structure than a normal piece of wood. Now does this make cast parts weak? Absolutely not. Over the past couple thousand years, humans have gotten pretty good at making cast metal parts. Ventilation holes, vacuum pressure, and other advances increase the quality of cast metal. As stated, cast metal is what vehicle engine blocks are made from those are expected to withstand extreme stress and strain. Manufacturing Process Forged vs Cast Irons The first thing to know is that “cast” and “forged” are nothing more than terms describing the manufacturing process of iron or a set of irons. The casting process: When a golf iron is cast, the metal used to make the iron is heated to its melting point, becoming a liquid. It is then poured into the molds of the iron heads. When it cools and hardens, voila, you have golf irons. The forging process: When a golf iron is forged, the solid metal of the club head is literally pounded or compressed until it takes the desired shape. After that, a number of other drilling and machining steps take place to finish the manufacturing process. Forging is stronger than casting. One of the main reasons we choose to provide forging services is that it provides a stronger end product for our partners. According to a study performed by the Industrial & Manufacturing Engineering Department at the University of Toledo: Forged parts had a 26% higher tensile strength than the same cast parts. Forged parts had a 37% higher fatigue strength resulting in a much longer lifespan than cast parts. Cast iron only had 66% of the yield strength of forged steel, a measurement that indicates the load amount metal can hold before deforming. The forged parts had a 58% reduction in the area when pulled to failure, compared to a 6% reduction for cast parts. That means forge parts allow for much greater deformation before failure than cast parts.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/zecovalve.com\/de\/tag\/forged-vs-cast-irons\" \/>\n<meta property=\"og:site_name\" content=\"ZECO Valve\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebSite\",\"@id\":\"https:\/\/zecovalve.com\/#website\",\"url\":\"https:\/\/zecovalve.com\/\",\"name\":\"ZECO Valve\",\"description\":\"Industrial Ball Valve, Gate Valve and Globe Valve Manufacturer\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":\"https:\/\/zecovalve.com\/?s={search_term_string}\",\"query-input\":\"required name=search_term_string\"}],\"inLanguage\":\"de\"},{\"@type\":\"CollectionPage\",\"@id\":\"https:\/\/zecovalve.com\/tag\/forged-vs-cast-irons#webpage\",\"url\":\"https:\/\/zecovalve.com\/tag\/forged-vs-cast-irons\",\"name\":\"Forged vs Cast Irons - Forged Irons vs Cast Irons Valve | ZECO Valve\",\"isPartOf\":{\"@id\":\"https:\/\/zecovalve.com\/#website\"},\"breadcrumb\":{\"@id\":\"https:\/\/zecovalve.com\/tag\/forged-vs-cast-irons#breadcrumb\"},\"inLanguage\":\"de\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/zecovalve.com\/tag\/forged-vs-cast-irons\"]}]},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/zecovalve.com\/tag\/forged-vs-cast-irons#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"item\":{\"@type\":\"WebPage\",\"@id\":\"https:\/\/zecovalve.com\/\",\"url\":\"https:\/\/zecovalve.com\/\",\"name\":\"Home\"}},{\"@type\":\"ListItem\",\"position\":2,\"item\":{\"@type\":\"WebPage\",\"@id\":\"https:\/\/zecovalve.com\/tag\/forged-vs-cast-irons\",\"url\":\"https:\/\/zecovalve.com\/tag\/forged-vs-cast-irons\",\"name\":\"Forged vs Cast Irons\"}}]}]}<\/script>\n<!-- \/ Yoast SEO Premium plugin. -->","_links":{"self":[{"href":"https:\/\/zecovalve.com\/de\/wp-json\/wp\/v2\/tags\/3264","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/zecovalve.com\/de\/wp-json\/wp\/v2\/tags"}],"about":[{"href":"https:\/\/zecovalve.com\/de\/wp-json\/wp\/v2\/taxonomies\/post_tag"}],"wp:post_type":[{"href":"https:\/\/zecovalve.com\/de\/wp-json\/wp\/v2\/posts?tags=3264"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}