{"id":1037,"date":"2021-12-27T10:09:13","date_gmt":"2021-12-27T10:09:13","guid":{"rendered":"https:\/\/zecovalve.com\/thermoplastic-materials-as-valve-seat.html"},"modified":"2022-10-17T06:11:34","modified_gmt":"2022-10-17T06:11:34","slug":"thermoplastic-materials-as-valve-seat","status":"publish","type":"post","link":"https:\/\/zecovalve.com\/pt\/thermoplastic-materials-as-valve-seat.html","title":{"rendered":"Materiais termopl\u00e1sticos como sede de v\u00e1lvula esf\u00e9rica"},"content":{"rendered":"<p>Um grande n\u00famero de materiais termopl\u00e1sticos \u00e9 oferecido em v\u00e1lvulas, principalmente como op\u00e7\u00f5es de sede macia para aplica\u00e7\u00f5es em v\u00e1lvulas esfera. Tamb\u00e9m v\u00e1lvulas revestidas, como v\u00e1lvula borboleta revestida, v\u00e1lvula globo revestida e v\u00e1lvula de reten\u00e7\u00e3o revestida. <\/p>\n\n\n\n\n\n<h2 class=\"wp-block-heading\">Assento de v\u00e1lvula esf\u00e9rica<\/h2>\n\n\n\n<p>As v\u00e1lvulas de esfera desempenham um papel cr\u00edtico no controle do fluxo de fluido e da press\u00e3o dentro de uma tubula\u00e7\u00e3o, mas sua efic\u00e1cia e seguran\u00e7a s\u00e3o t\u00e3o boas quanto o material da sede utilizado. Nesta postagem do blog, revisaremos os princ\u00edpios b\u00e1sicos de cinco materiais de sede de v\u00e1lvula esfera comumente usados.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong><mark style=\"background-color:var(--base)\" class=\"has-inline-color has-contrast-2-color\"><a href=\"https:\/\/zecovalve.com\/pt\/categoria-do-produto\/ball-valve\/\" target=\"_blank\" rel=\"noreferrer noopener\">V\u00e1lvulas de esfera<\/a><\/mark><\/strong><\/h3>\n\n\n\n<p>Seja em uma aplica\u00e7\u00e3o petroqu\u00edmica onde um vazamento pode ser ambientalmente devastador, ou em um laborat\u00f3rio farmac\u00eautico onde a limpeza e a higieniza\u00e7\u00e3o s\u00e3o essenciais, as sedes das v\u00e1lvulas esf\u00e9ricas devem ser confi\u00e1veis e robustas. Uma v\u00e1lvula de esfera consiste no corpo da v\u00e1lvula, na tampa do corpo, na haste, na esfera s\u00f3lida e na sede da v\u00e1lvula de esfera redonda.<\/p>\n\n\n\n<p>A sede da v\u00e1lvula esfera \u00e9 respons\u00e1vel por vedar o fluido em seu interior e distribuir uniformemente a tens\u00e3o da sede. Em projetos de v\u00e1lvulas esfera de sede macia, um elast\u00f4mero ou pol\u00edmero \u00e9 usado como veda\u00e7\u00e3o e inserido em um anel de sede met\u00e1lico. Esta abordagem, ao contr\u00e1rio das v\u00e1lvulas esfera de sede r\u00edgida, \u00e9 popular porque proporciona uma boa a\u00e7\u00e3o de veda\u00e7\u00e3o, \u00e9 mais leve e mais econ\u00f4mica.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Principais propriedades dos materiais da sede da v\u00e1lvula esf\u00e9rica<\/h3>\n\n\n\n<p>Ao escolher um material polim\u00e9rico para uma sede de v\u00e1lvula esfera, v\u00e1rios fatores est\u00e3o envolvidos. As principais propriedades do material incluem\u2026<\/p>\n\n\n\n<ul class=\"wp-block-list\"><li>Ductilidade suficiente para fornecer uma veda\u00e7\u00e3o confi\u00e1vel<\/li><li>Estabilidade dimensional para garantir que a sede da v\u00e1lvula esf\u00e9rica mantenha seu formato para veda\u00e7\u00e3o e desempenho confi\u00e1veis<\/li><li>Fric\u00e7\u00e3o muito baixa para manter o torque da haste no m\u00ednimo<\/li><li>Baixo coeficiente de expans\u00e3o t\u00e9rmica para que a sede da v\u00e1lvula esf\u00e9rica mantenha sua forma quando ocorrem mudan\u00e7as de temperatura<\/li><li>Excelente resist\u00eancia ao desgaste para uma longa vida \u00fatil<\/li><li>Compatibilidade qu\u00edmica com todos os meios envolvidos<\/li><li>Em alguns ambientes operacionais, tamb\u00e9m \u00e9 importante que os materiais da sede da v\u00e1lvula esfera apresentem estas propriedades:<\/li><li>Baixa absor\u00e7\u00e3o de umidade para evitar altera\u00e7\u00f5es dimensionais na presen\u00e7a de \u00e1gua ou alta umidade<\/li><li>Mantenha o desempenho com esteriliza\u00e7\u00e3o repetida que pode incluir \u00e1gua quente, vapor e produtos qu\u00edmicos de limpeza agressivos<\/li><li>Bom desempenho na presen\u00e7a de descompress\u00e3o repentina (ou seja, quedas de press\u00e3o acima de 650 psi)<\/li><\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Materiais recomendados para sedes de v\u00e1lvulas esf\u00e9ricas<\/h3>\n\n\n\n<p>V\u00e1rios materiais funcionam bem como sedes de v\u00e1lvulas esf\u00e9ricas, incluindo acetal, PEEK, PTFE, TFM e UHMW-PE.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Assentos de v\u00e1lvula esf\u00e9rica PEEK<\/h4>\n\n\n\n<p>Faixa de temperatura: -50\u00b0F a 550\u00b0F<\/p>\n\n\n\n<p>Press\u00e3o m\u00e1xima \u00e0 temperatura ambiente: 6.000 psi<\/p>\n\n\n\n<p>Cor bege<\/p>\n\n\n\n<p>PEEK oferece excelente resist\u00eancia qu\u00edmica, atrito muito baixo, autolubrifica\u00e7\u00e3o e \u00e9 retardador de chama, ao mesmo tempo que possui uma ampla faixa de temperatura operacional (de -70\u00b0F a 550\u00b0F). Ele pode lidar com aplica\u00e7\u00f5es muito agressivas e funciona bem quando h\u00e1 necessidade de \u00e1gua quente e exposi\u00e7\u00e3o ao vapor \u2013 mas n\u00e3o funciona bem na presen\u00e7a de \u00e1cido sulf\u00farico.<\/p>\n\n\n\n<p>Al\u00e9m disso, o PEEK est\u00e1 muito bem adaptado \u00e0s aplica\u00e7\u00f5es nucleares e est\u00e1 dispon\u00edvel em graus aprovados pela FDA, bem como em graus preenchidos com propriedades de desgaste aprimoradas e melhor condutividade t\u00e9rmica. Observe que o PEEK geralmente \u00e9 escolhido para sedes de v\u00e1lvulas esf\u00e9ricas quando a faixa de temperatura operacional est\u00e1 fora da faixa de PTFE.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/PEEK.png\" alt=\"\" class=\"wp-image-15947\" width=\"500\" height=\"300\"\/><figcaption>OLHADINHA<\/figcaption><\/figure>\n<\/div>\n\n\n<h4 class=\"wp-block-heading\">Assentos de v\u00e1lvula esf\u00e9rica PTFE<\/h4>\n\n\n\n<p>Faixa de temperatura: -50\u00b0F a 400\u00b0F<\/p>\n\n\n\n<p>Press\u00e3o m\u00e1xima \u00e0 temperatura ambiente: 1000 psi<\/p>\n\n\n\n<p>Cor branca<\/p>\n\n\n\n<p>O PTFE (tamb\u00e9m conhecido pelo seu nome comercial, Teflon) tem muitas das mesmas propriedades do PEEK, mas envolve atrito ainda menor, capacidade de funcionamento a seco e compatibilidade qu\u00edmica mais extensa. Assim como o PEEK, ele est\u00e1 dispon\u00edvel em graus aprovados pela FDA e pode suportar temperaturas criog\u00eanicas de at\u00e9 -50\u00b0F e altas temperaturas de at\u00e9 550\u00b0F, bem como press\u00f5es de at\u00e9 5.000 psi.<\/p>\n\n\n\n<p>Tamb\u00e9m como o PEEK, o PTFE pode continuar funcionando mesmo quando exposto repetidamente a \u00e1gua quente e vapor. Tenha em mente, entretanto, que o PTFE n\u00e3o funciona bem na presen\u00e7a de fl\u00faor ou \u00e1lcalis. O PTFE tamb\u00e9m \u00e9 muito f\u00e1cil de limpar e est\u00e1 dispon\u00edvel em tipos de vidro ou refor\u00e7ados com carbono que podem fornecer melhores caracter\u00edsticas de desgaste, menor propens\u00e3o \u00e0 flu\u00eancia a frio e menor condutividade t\u00e9rmica.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/PTFE.png\" alt=\"\" class=\"wp-image-15948\" width=\"500\" height=\"300\"\/><figcaption>PTFE<\/figcaption><\/figure>\n<\/div>\n\n\n<h4 class=\"wp-block-heading\">Assentos de v\u00e1lvula esf\u00e9rica RPTFE<\/h4>\n\n\n\n<p>Faixa de temperatura: -50\u00b0F a 450\u00b0F<\/p>\n\n\n\n<p>Press\u00e3o m\u00e1xima \u00e0 temperatura ambiente: 2.000 psi<\/p>\n\n\n\n<p>Cor: esbranqui\u00e7ado<\/p>\n\n\n\n<p>O RTFE melhorou a resist\u00eancia ao desgaste e \u00e0 abras\u00e3o em rela\u00e7\u00e3o ao PTFE, mantendo sua compatibilidade qu\u00edmica. Suas caracter\u00edsticas vers\u00e1teis de temperatura permitem que o RTFE seja usado em aplica\u00e7\u00f5es de vapor saturado. RTFE \u00e9 o material de sede padr\u00e3o para a maioria das v\u00e1lvulas de esfera flutuantes Zeco. Esta sede n\u00e3o deve ser usada em servi\u00e7os c\u00e1usticos (hidr\u00f3xido de s\u00f3dio, hidr\u00f3xido de pot\u00e1ssio, etc.).<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/RTFE.png\" alt=\"\" class=\"wp-image-15949\" width=\"500\" height=\"300\"\/><\/figure>\n<\/div>\n\n\n<h4 class=\"wp-block-heading\">Assentos de v\u00e1lvula de esfera TFM<\/h4>\n\n\n\n<p>Faixa de temperatura: -75\u00b0F a 500\u00b0F<\/p>\n\n\n\n<p>Press\u00e3o m\u00e1xima \u00e0 temperatura ambiente: 2.000 psi<\/p>\n\n\n\n<p>Cor: Branco Transparente<\/p>\n\n\n\n<p>TFM (\u00e0s vezes referido pela marca Dyneon) \u00e9 um material PTFE de segunda gera\u00e7\u00e3o que combina as melhores propriedades do PTFE (baixo atrito, resist\u00eancia qu\u00edmica, desempenho em altas temperaturas) com melhor recupera\u00e7\u00e3o de tens\u00e3o e capacidade de lidar com press\u00f5es mais altas. Tamb\u00e9m \u00e9 mais el\u00e1stico e resiliente que o PTFE. A temperatura operacional do TFM varia de -100\u00b0F a 450\u00b0F e \u00e9 bem adaptado para aplica\u00e7\u00f5es que envolvem vapor e fluidos t\u00e9rmicos.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/TFM.png\" alt=\"\" class=\"wp-image-15950\" width=\"500\" height=\"300\" srcset=\"https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/TFM.png 793w, https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/TFM-600x361.png 600w, https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/TFM-300x180.png 300w, https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/TFM-768x462.png 768w\" sizes=\"auto, (max-width: 500px) 100vw, 500px\" \/><figcaption>TFM<\/figcaption><\/figure>\n<\/div>\n\n\n<h4 class=\"wp-block-heading\">Selos de v\u00e1lvula de esfera UHMW-PE<\/h4>\n\n\n\n<p>Faixa de temperatura: -40\u00b0F a 180\u00b0F<\/p>\n\n\n\n<p>Press\u00e3o m\u00e1xima \u00e0 temperatura ambiente: 2.000 psi<\/p>\n\n\n\n<p>Cor: Branco Transparente<\/p>\n\n\n\n<p>UHMW-PE, que significa Polietileno de Ultra-Alto Peso Molecular, possui baixo coeficiente de atrito, temperatura operacional variando de -70\u00b0 F a 200\u00b0F, boa resist\u00eancia qu\u00edmica, boa estabilidade dimensional e boa resist\u00eancia \u00e0 abras\u00e3o. Em geral, as sedes das v\u00e1lvulas esf\u00e9ricas feitas de UHMW-PE podem suportar press\u00f5es de at\u00e9 1.500 psi e n\u00edveis baixos a m\u00e9dios de exposi\u00e7\u00e3o \u00e0 radia\u00e7\u00e3o.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\">Assentos de v\u00e1lvula de esfera Delrin<\/h4>\n\n\n\n<p>Faixa de temperatura: -40\u00b0F a 180\u00b0F<\/p>\n\n\n\n<p>Press\u00e3o m\u00e1xima \u00e0 temperatura ambiente: 6.000 psi<\/p>\n\n\n\n<p>Cor branca<\/p>\n\n\n\n<p>Quando ambientes agressivos est\u00e3o envolvidos, o Acetal (tamb\u00e9m conhecido como Delrin) \u00e9 frequentemente usado. O acetal oferece excelente resist\u00eancia ao desgaste, \u00e9 muito r\u00edgido, possui boa tenacidade e \u00e9 resistente ao fluxo a frio. Embora sua faixa de temperatura operacional n\u00e3o seja muito ampla (-70\u00b0F a 180\u00b0F), ele pode suportar press\u00f5es de at\u00e9 5.000 psi. O acetal tamb\u00e9m funciona bem em ambientes radioativos, mas n\u00e3o deve ser usado com fluxo de oxig\u00eanio.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/UHMWPE.png\" alt=\"\" class=\"wp-image-15951\" width=\"500\" height=\"300\"\/><figcaption>UHMW-PE\/DELRIN<\/figcaption><\/figure>\n<\/div>\n\n\n<h2 class=\"wp-block-heading\"><strong><mark style=\"background-color:var(--base)\" class=\"has-inline-color has-contrast-2-color\"><a href=\"https:\/\/zecovalve.com\/pt\/categoria-do-produto\/butterfly-valve\/\" target=\"_blank\" rel=\"noreferrer noopener\">V\u00e1lvula de borboleta<\/a><\/mark><\/strong><\/h2>\n\n\n\n<p>Temos diferentes tipos de v\u00e1lvulas borboleta para diversas aplica\u00e7\u00f5es. O tipo de veda\u00e7\u00e3o da v\u00e1lvula borboleta utilizado depende das condi\u00e7\u00f5es de aplica\u00e7\u00e3o: temperatura, press\u00e3o e tipo de meio. Para obter mais informa\u00e7\u00f5es sobre a press\u00e3o e a temperatura que uma v\u00e1lvula pode tolerar, consulte as especifica\u00e7\u00f5es publicadas pelo fabricante.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Assentos de v\u00e1lvula borboleta BUNA-N (B)<\/h3>\n\n\n\n<p>BUNA-N \u00e9 outro nome para nitrila, que \u00e9 um copol\u00edmero de borracha sint\u00e9tica de acrilonitrila (ACN) e butadieno. Devido \u00e0 sua resist\u00eancia \u00e0 abras\u00e3o, resist\u00eancia \u00e0 tra\u00e7\u00e3o e baixa deforma\u00e7\u00e3o por compress\u00e3o, esta borracha \u00e9 um elast\u00f4mero amplamente utilizado na ind\u00fastria de veda\u00e7\u00f5es.<\/p>\n\n\n\n<p>BUNA-N \u00e9 altamente resistente a fluidos hidr\u00e1ulicos, \u00e1gua, \u00e1lcoois, \u00e1cidos, \u00f3leos derivados de petr\u00f3leo, combust\u00edveis, graxas de silicone, etc. Por\u00e9m, o que o torna forte tamb\u00e9m o torna inflex\u00edvel. A classifica\u00e7\u00e3o de temperatura BUNA \u00e9 de 0\u00b0F a 180\u00b0F e \u00e9 resistente ao calor at\u00e9 225\u00b0F.<\/p>\n\n\n\n<p>Este material \u00e9 usado em algumas aplica\u00e7\u00f5es automotivas. No entanto, BUNA-N n\u00e3o \u00e9 adequado para aplica\u00e7\u00f5es que envolvam acetonas, cetonas, hidrocarbonetos clorados, nitro hidrocarbonetos ou oz\u00f4nio.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Assentos de v\u00e1lvula borboleta EPDM (E)<\/h3>\n\n\n\n<p>Classificado para temperaturas de -30\u00b0F a 250\u00b0F. EPDM \u00e9 uma abreviatura de um composto chamado Mon\u00f4mero de Etileno Propileno Dieno. Tamb\u00e9m \u00e9 comumente chamado de EPT, Nordel e EPR. O EPDM \u00e9 amplamente utilizado na ind\u00fastria de HVAC devido \u00e0 sua resist\u00eancia a compostos polares como \u00e1gua, fosfato, \u00e9steres, cetonas, \u00e1lcoois e glic\u00f3is. O material EPDM tamb\u00e9m \u00e9 aplic\u00e1vel para manuseio de \u00e1cido sulf\u00farico concentrado, hipoclorito de s\u00f3dio 20% (lix\u00edvia), \u00e1gua clorada para piscinas e outras solu\u00e7\u00f5es alcalinas. O EPDM n\u00e3o \u00e9 resistente a solventes e \u00f3leos de hidrocarbonetos, hidrocarbonetos clorados, terebintina ou quaisquer outros \u00f3leos \u00e0 base de petr\u00f3leo.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Assentos de v\u00e1lvula borboleta em PTFE (P)<\/h3>\n\n\n\n<p>PTFE \u00e9 uma abreviatura do termo politetrafluoroetileno e \u00e9 comumente conhecido como Teflon. Este fluoropol\u00edmero termopl\u00e1stico possui baixo atrito, resist\u00eancia qu\u00edmica e qualidades de resist\u00eancia ao fogo. O Teflon \u00e9 usado para criar algumas v\u00e1lvulas borboleta com sede resiliente.<\/p>\n\n\n\n<p>O PTFE \u00e9 um material econ\u00f4mico em aplica\u00e7\u00f5es como processamento qu\u00edmico ou petr\u00f3leo e g\u00e1s. Devido \u00e0 sua qualidade de isolamento, \u00e9 compat\u00edvel com aplica\u00e7\u00f5es el\u00e9tricas. No entanto, n\u00e3o deve ser utilizado em condi\u00e7\u00f5es de alta press\u00e3o. A classifica\u00e7\u00e3o de temperatura do PTFE varia de -50\u00b0F a 400\u00b0F.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Assentos de v\u00e1lvula borboleta VITON (V)<\/h3>\n\n\n\n<p>VITON \u00e9 uma marca registrada de um elast\u00f4mero de fluorocarbono fabricado pela Dupont. A vers\u00e3o deste material da 3M \u00e9 conhecida como Farinha. Este elast\u00f4mero oferece resist\u00eancia ao calor e a produtos qu\u00edmicos.<\/p>\n\n\n\n<p>VITON \u00e9 resistente a \u00e1cidos minerais e produtos de hidrocarbonetos concentrados ou dilu\u00eddos. A classifica\u00e7\u00e3o de temperatura VITON varia de -20\u00b0F a 300\u00b0F.<\/p>\n\n\n\n<p>O fluorocarbono \u00e9 usado em aplica\u00e7\u00f5es que envolvem \u00f3leos de petr\u00f3leo, hidrocarbonetos clorados, solu\u00e7\u00f5es salinas e \u00e1cidos minerais. Devido \u00e0 sua toler\u00e2ncia ao calor e resist\u00eancia \u00e0 corros\u00e3o, o VITON \u00e9 usado na fabrica\u00e7\u00e3o de sedes de v\u00e1lvulas, como v\u00e1lvulas de guilhotina. Por\u00e9m, esta v\u00e1lvula n\u00e3o \u00e9 compat\u00edvel com processos que envolvam \u00e1gua ou vapor.<\/p>\n\n\n\n<p>A se\u00e7\u00e3o a seguir descreve alguns dos aspectos fundamentais das propriedades, capacidades e aplica\u00e7\u00e3o desses materiais.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Tipos de materiais<\/h2>\n\n\n\n<p>A Tabela 1 mostra os tipos de pol\u00edmeros usados em aplica\u00e7\u00f5es de v\u00e1lvulas, juntamente com abrevia\u00e7\u00f5es e nomes comerciais comuns para os materiais mencionados nestas Diretrizes.<span id=\"more-292\"><\/span><\/p>\n\n\n\n<p>Tabela 1 Materiais termopl\u00e1sticos de assento macio<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter\"><img decoding=\"async\" src=\"https:\/\/zecovalve.com\/wp-content\/uploads\/2021\/12\/20211227100912-61c990c8af69b.jpg\" alt=\"\" class=\"wp-image-295\" title=\"Materiais termopl\u00e1sticos de assento macio -SGV\"\/><\/figure>\n<\/div>\n\n\n<p>Tipo de pol\u00edmero Abreviatura Nomes comerciais comuns<br>Politetrafluoroetileno, PTFE Teflon, Hostaflon, Fluon<br>Etileno tetrafluoroetileno, ETFE Tefzel<br>Policlorotrifluoroetileno, PCTFE Kel-F, Aclon<br>Etileno Clorotrifluoroetileno, ECTFE Halar<br>Perfluoroalc\u00f3xi, PFA Teflon<br>Etileno propileno perfluorado, FEP Teflon, Neoflon<br>Poliamida \u2013 Nylon PAM Ultramid, Maranil, Nylatron<br>Poliamida imida, PAI Torlon, Vespel<br>Poli\u00e9ter \u00e9ter cetona, PEEK Victrex, Arlon<br>Sulfureto de polifenileno, PPS Ryton, Fortron, Supec<br>Poli\u00e9ter sulfona, PES, Victrex<br>Copol\u00edmero de polioximetileno acetal, POM Kemetal, Delrin, Ultraform<br>Polietileno de ultra-alto peso molecular, UHMWPE, Hostalen<\/p>\n\n\n\n<p>Em geral, estes materiais podem ser divididos em v\u00e1rios agrupamentos gen\u00e9ricos: Fluoropol\u00edmeros \u2013 Pol\u00edmeros como PTFE, PCTFE, ECTFE, etc. s\u00e3o baseados em pol\u00edmeros de cadeia de hidrocarbonetos fluorados, derivados principalmente de tetrafluoroetileno e v\u00e1rios derivados de cloro.<\/p>\n\n\n\n<p>Pol\u00edmeros derivados de fenol \u2013 Pol\u00edmeros lineares como PEEK, PES e PPS incorporam grupos fenileno, juntamente com oxig\u00eanio, enxofre e carbono.<\/p>\n\n\n\n<p>Poliamidas \u2013 Pol\u00edmeros, como os nylons e PAI, incorporam o grupo -NH-(C=O)-. \uf0b7 Poliolefinas \u2013 Pol\u00edmeros de cadeia de hidrocarbonetos, como polietileno e polipropileno.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-mechanical-properties\"><strong>Propriedades mec\u00e2nicas &nbsp;<\/strong><\/h2>\n\n\n\n<p>Os materiais termopl\u00e1sticos diferem fundamentalmente dos elast\u00f4meros porque t\u00eam muitas capacidades el\u00e1sticas reduzidas e sofrem deforma\u00e7\u00e3o permanente quando submetidos a deforma\u00e7\u00f5es superiores a 5 a 10% ou mais (cf. o alongamento das borrachas, que pode estar entre 70 e 700%).<\/p>\n\n\n\n<p>As propriedades mec\u00e2nicas destes materiais variam consideravelmente e o sucesso da sua aplica\u00e7\u00e3o depende da sele\u00e7\u00e3o adequada dos materiais. Em ess\u00eancia, o n\u00edvel de propriedades mec\u00e2nicas de um material governa a press\u00e3o na qual esse material pode ser empregado com sucesso. Como as propriedades de resist\u00eancia invariavelmente diminuem com a temperatura, a classifica\u00e7\u00e3o de press\u00e3o de um material de sede macio em uma aplica\u00e7\u00e3o de v\u00e1lvula tamb\u00e9m ser\u00e1 reduzida \u00e0 medida que a temperatura aumenta.<\/p>\n\n\n\n<p>Para ampliar as capacidades de press\u00e3o dos termopl\u00e1sticos em temperaturas elevadas, eles s\u00e3o frequentemente misturados com cargas de refor\u00e7o, como vidro ou fibra de carbono, para melhorar a resist\u00eancia e a rigidez. Outros enchimentos, como grafite, MoS2 ou PTFE, podem ser adicionados para reduzir o atrito e controlar o torque da v\u00e1lvula.<\/p>\n\n\n\n<p>A Tabela 2 mostra as propriedades mec\u00e2nicas t\u00edpicas de pol\u00edmeros termopl\u00e1sticos virgens e preenchidos, utilizados como sedes macias de v\u00e1lvulas.<\/p>\n\n\n\n<p>Tabela 2 Propriedades mec\u00e2nicas dos materiais termopl\u00e1sticos da sede da v\u00e1lvula<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter\"><img decoding=\"async\" src=\"https:\/\/zecovalve.com\/wp-content\/uploads\/2021\/12\/20211227100912-61c990c8b44c2.jpg\" alt=\"\" class=\"wp-image-294\" title=\"Propriedades mec\u00e2nicas de materiais termopl\u00e1sticos de sede de v\u00e1lvula - SGV\"\/><\/figure>\n<\/div>\n\n\n<h2 class=\"wp-block-heading\"><strong>Resist\u00eancia qu\u00edmica<\/strong><\/h2>\n\n\n\n<p>Os materiais termopl\u00e1sticos geralmente apresentam excelente resist\u00eancia qu\u00edmica. Existe, no entanto, um equil\u00edbrio entre o grau de in\u00e9rcia qu\u00edmica e as propriedades mec\u00e2nicas \u2013 uma pode ser melhorada em detrimento da outra, por exemplo, o PTFE \u00e9 o mais quimicamente inerte de todos, mas tem propriedades mec\u00e2nicas bastante inferiores.<\/p>\n\n\n\n<p>Existem v\u00e1rios outros pontos a serem observados. Embora os materiais de fluorocarbono tenham uma absor\u00e7\u00e3o de \u00e1gua muito baixa, v\u00e1rios outros materiais, em particular os nylons, absorvem quantidades bastante grandes de humidade. Existem tamb\u00e9m certos tipos qu\u00edmicos que atacam certos materiais: os \u00e1cidos afetam o PEEK e o POM; os arom\u00e1ticos afetam o ECTFE; \u00e9teres e \u00e9steres afetam ECTFE e PCTFE; os \u00e1lcalis afetam o PAI e o POM.<\/p>\n\n\n\n<p>A Tabela 3 \u00e9 um resumo das caracter\u00edsticas marcantes de cada um dos materiais termopl\u00e1sticos utilizados como assentos macios.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter\"><img decoding=\"async\" src=\"https:\/\/zecovalve.com\/wp-content\/uploads\/2021\/12\/20211227100912-61c990c8b7fd9.jpg\" alt=\"\" class=\"wp-image-293\" title=\"Compara\u00e7\u00e3o de materiais termopl\u00e1sticos-SGV\"\/><\/figure>\n<\/div>\n\n\n<p>Vantagens do Pol\u00edmero Desvantagens<br>PTFE Excelente resist\u00eancia qu\u00edmica Baixo atrito Alto Tmax operacional Baixa rigidez, resist\u00eancia e dureza<br>ETFE Boas propriedades de flu\u00eancia, tra\u00e7\u00e3o e desgaste Caro Atacado por: \u00e9steres, arom\u00e1ticos<br>PCTFE Mais r\u00edgido que o PTFE Muito caro Atacado por: \u00e9steres, \u00e9teres e hidrocarbonetos halogenados<br>ECTFE Boas propriedades de flu\u00eancia, tra\u00e7\u00e3o e desgaste Caro Atacado por: \u00e9steres, arom\u00e1ticos<br>PFA Maior Tmax de fluoropl\u00e1sticos Muito caro Baixa rigidez, resist\u00eancia e dureza<br>FEP Boa resist\u00eancia qu\u00edmica Baixa rigidez, resist\u00eancia e dureza<br>PAM 6, 6\/6 e 6\/12 Boa resist\u00eancia \u00e0 abras\u00e3o Boa resist\u00eancia Alta adsor\u00e7\u00e3o de \u00e1gua<br>PAM 11 e 12 Menor adsor\u00e7\u00e3o de \u00e1gua Menor resist\u00eancia e resist\u00eancia ao calor do que o PAI 6 Pl\u00e1stico n\u00e3o preenchido mais forte Boa resist\u00eancia ao desgaste Muito caro Atacado por \u00e1lcalis<br>PEEK Alto Tmax Boa resist\u00eancia qu\u00edmica Muito caro Atacado por \u00e1cidos<br>PPS Alto Tmax Boa resist\u00eancia qu\u00edmica<br>PES High Tmax Alta adsor\u00e7\u00e3o de \u00e1gua<br>POM Resistente e r\u00edgido Boa resist\u00eancia \u00e0 abras\u00e3o, flu\u00eancia e produtos qu\u00edmicos Atacado por \u00e1cidos e \u00e1lcalis<br>UHMWPE Boa resist\u00eancia \u00e0 abras\u00e3o e produtos qu\u00edmicos Baixo Tma<\/p>\n\n\n\n<!-- Andy:h-related-tags -->\n<h2 id=\"h-related-tags\">Etiquetas relacionadas :<\/h2>\n<!-- \/Andy:h-related-tags -->\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/\">V\u00e1lvula ZECO<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/difference-between-gate-valves-and-ball-valves.html\/\">V\u00e1lvula de gaveta vs V\u00e1lvula de esfera<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/introduction-of-epdm-nbr-butterfly-valve-seat-industrial-valve-information-news-zeco-valve.html\/\">V\u00e1lvula borboleta NBR<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/advantages-and-disadvantages-of-globe-valves.html\/\">O que \u00e9 uma v\u00e1lvula de globo?<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/gate-valve-problems.html\/\">Reparo de v\u00e1lvula gaveta<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/what-is-an-axial-flow-silent-check-valve.html\/\">O que \u00e9 uma v\u00e1lvula de reten\u00e7\u00e3o axial<\/a>\n\n<\/div>\n\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/produto\/manual-gate-valve\/\">V\u00e1lvula de gaveta de acionamento manual Fabricante<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/the-function-of-globe-valve-in-pipeline-system.html\/\">O que s\u00e3o v\u00e1lvulas globo?<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/difference-between-gate-valve-and-butterfly-valve.html\/\">Diferen\u00e7a entre a v\u00e1lvula de gaveta e a v\u00e1lvula de borboleta<\/a>\n\n<\/div>\n\n\n\n<p>Dez artigos antes e depois<\/p>\n\n\n\n<p><a href=\"https:\/\/zecovalve.com\/pt\/ip-code-ingress-protection-ratingsvalve-actuator.html\/\">C\u00f3digo IP \u2013 Classifica\u00e7\u00f5es de prote\u00e7\u00e3o de ingresso (atuador de v\u00e1lvula)<\/a><\/p>\n\n\n\n<p><a href=\"https:\/\/zecovalve.com\/pt\/wafer-type-double-disc-piston-lift-check-valve-installation-operation-and-maintenance-manual.html\/\">V\u00e1lvula de reten\u00e7\u00e3o de disco duplo\/pist\u00e3o tipo wafer - 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Tamb\u00e9m v\u00e1lvulas revestidas como ... <a title=\"Materiais termopl\u00e1sticos como sede de v\u00e1lvula esf\u00e9rica\" class=\"read-more\" href=\"https:\/\/zecovalve.com\/pt\/thermoplastic-materials-as-valve-seat.html\" aria-label=\"Mais em Materiais termopl\u00e1sticos como sede de v\u00e1lvula esf\u00e9rica\">Ler mais<\/a><\/p>","protected":false},"author":2,"featured_media":15947,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_generate-full-width-content":"","kt_blocks_editor_width":"","footnotes":""},"categories":[1],"tags":[1994,1957,1814,1997,1998,1995,1993,1996,1999,3235],"class_list":["post-1037","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized","tag-ball-valve-seat","tag-butterfly-valve","tag-butterfly-valve-seat","tag-pctfe-valve-seat","tag-pctfe-valve-seat-manufacturer","tag-peek-valve-seat-material","tag-valve-seat","tag-valve-seat-material","tag-valve-seat-materials","tag-valve-seat-rings","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-50"],"featured_image_src_large":["https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/PEEK.png",884,606,false],"author_info":{"display_name":"Jerry","author_link":"https:\/\/zecovalve.com\/pt\/author\/jerry"},"comment_info":0,"category_info":[{"term_id":1,"name":"Uncategorized","slug":"uncategorized","term_group":0,"term_taxonomy_id":1,"taxonomy":"category","description":"","parent":0,"count":452,"filter":"raw","cat_ID":1,"category_count":452,"category_description":"","cat_name":"Uncategorized","category_nicename":"uncategorized","category_parent":0}],"tag_info":[{"term_id":1994,"name":"ball valve seat","slug":"ball-valve-seat","term_group":0,"term_taxonomy_id":1994,"taxonomy":"post_tag","description":"","parent":0,"count":1,"filter":"raw"},{"term_id":1957,"name":"butterfly valve","slug":"butterfly-valve","term_group":0,"term_taxonomy_id":1957,"taxonomy":"post_tag","description":"","parent":0,"count":30,"filter":"raw"},{"term_id":1814,"name":"butterfly valve seat","slug":"butterfly-valve-seat","term_group":0,"term_taxonomy_id":1814,"taxonomy":"post_tag","description":"","parent":0,"count":2,"filter":"raw"},{"term_id":1997,"name":"PCTFE Valve Seat","slug":"pctfe-valve-seat","term_group":0,"term_taxonomy_id":1997,"taxonomy":"post_tag","description":"<!-- wp:kadence\/tableofcontents {\"uniqueID\":\"_9e7b7b-8a\"} \/-->\r\n\r\n<!-- wp:generateblocks\/button-container {\"uniqueId\":\"6d8495a3\",\"isDynamic\":true,\"blockVersion\":2} -->\r\n<!-- wp:generateblocks\/button {\"uniqueId\":\"3d442e11\",\"hasUrl\":true,\"target\":true,\"backgroundColor\":\"#0366d6\",\"textColor\":\"#ffffff\",\"backgroundColorHover\":\"#222222\",\"textColorHover\":\"#ffffff\",\"paddingTop\":\"15\",\"paddingRight\":\"20\",\"paddingBottom\":\"15\",\"paddingLeft\":\"20\"} -->\r\n<a class=\"gb-button gb-button-3d442e11 gb-button-text\" href=\"mailto:commercial@zecovalve.com\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>GET PCTFE VALVE SEAT PRICE<\/strong><\/a>\r\n<!-- \/wp:generateblocks\/button -->\r\n<!-- \/wp:generateblocks\/button-container -->\r\n\r\n<!-- wp:heading -->\r\n<h2 id=\"h-what-is-pctfe-material\">What is PCTFE Material?<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nPCTFE (Polychlorotrifluoroethylene) PCTFE (Polychlorotrifluoroethylene) is a homopolymer of Chlorotrifluoroethylene. PCTFE is a unique fluoropolymer that is capable of maintaining its physical properties at exceptionally low operating temperatures.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nPCTFE has excellent chemical resistance, radiation resistance, and flammability characteristics. The material has a useful temperature range of -400\u00b0F to 380\u00b0F. PCTFE is resistant to cold flow and it has the lowest coefficient of thermal expansion of any unfilled fluoropolymer. These characteristics make it an excellent choice when dimensional stability is critical.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nPCTFE is often used for aerospace applications when chemical resistance, a broad operating temperature range, and low flammability are required. It is also extensively used for cryogenic valve applications.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2>Key Properties of PCTFE Material<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:list -->\r\n<ul>\r\n \t<li>Dimensionally stable, rigid, and resistant to cold flow<\/li>\r\n \t<li>Very low gas permeation and outgassing<\/li>\r\n \t<li>Near zero moisture absorption<\/li>\r\n \t<li>Excellent chemical resistance<\/li>\r\n \t<li>High compression strength<\/li>\r\n \t<li>Low deformation under load<\/li>\r\n \t<li>Non-flammable<\/li>\r\n \t<li>Temperature range: -400\u00b0 to 380\u00b0F<\/li>\r\n \t<li>Radiation Resistance<\/li>\r\n<\/ul>\r\n<!-- \/wp:list -->\r\n\r\n<!-- wp:table {\"className\":\"is-style-stripes\"} -->\r\n<figure class=\"wp-block-table is-style-stripes\">\r\n<table>\r\n<tbody>\r\n<tr>\r\n<td>Property<\/td>\r\n<td>Value<\/td>\r\n<td>Units<\/td>\r\n<td>Method<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Tensile Strength<\/td>\r\n<td>4860 - 5710\r\n34 - 39<\/td>\r\n<td>psi\r\nMPa<\/td>\r\n<td>D 638<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Elongation<\/td>\r\n<td>100 - 250<\/td>\r\n<td>%<\/td>\r\n<td>D 638<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Flexural Strength, 73\u00b0F<\/td>\r\n<td>9570 - 10300\r\n66 - 71<\/td>\r\n<td>psi\r\nMPa<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Flex Modulus<\/td>\r\n<td>200 \u2013 243 x 103\r\n1.4 \u2013 1.7<\/td>\r\n<td>psi\r\nMPa<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Impact Strength, Izod, 23 deg C<\/td>\r\n<td>2.5 \u2013 3.5<\/td>\r\n<td>ft-lb\/in<\/td>\r\n<td>D 256<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Compressive Stress at 1% deformation,<\/td>\r\n<td>1570 \u2013 1860\r\n11 - 13<\/td>\r\n<td>psi\r\nMPa<\/td>\r\n<td>D 695<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Density<\/td>\r\n<td>2.10 to 2.17<\/td>\r\n<td>gm\/cu.cm<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Coefficient of Linear Expansion<\/td>\r\n<td>7 x 10-5<\/td>\r\n<td>K-1<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Melting Point<\/td>\r\n<td>410 -414\r\n210 - 212<\/td>\r\n<td>deg F\r\ndeg C<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Thermal Conductivity<\/td>\r\n<td>1.45\r\n0.84<\/td>\r\n<td>Btu\u00b7in\/h\u00b7ft2\u00b7\u00b0F\r\nW\/m\u00b7K<\/td>\r\n<td>ASTM C 177<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Specific Heat<\/td>\r\n<td>0.22\r\n0.92<\/td>\r\n<td>Btu\/lb\/deg F\r\nkJ\/Kg\/deg K<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Heat Distortion Temperature, 66 lb\/sq.in (0.455 MPa)<\/td>\r\n<td>259\r\n126<\/td>\r\n<td>deg F\r\ndeg C<\/td>\r\n<td>D 648<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Processing Temperature<\/td>\r\n<td>620\r\n327<\/td>\r\n<td>deg F\r\ndeg C<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Dielectric Strength, short time, 0.004\u201d<\/td>\r\n<td>3000<\/td>\r\n<td>Volt\/mil<\/td>\r\n<td>D 149<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Arc-Resistance<\/td>\r\n<td>360<\/td>\r\n<td>sec<\/td>\r\n<td>D 495<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Volume Resistivity, @ 50% RH<\/td>\r\n<td>2 x 1017<\/td>\r\n<td>ohm-cm<\/td>\r\n<td>D 257<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Surface Resistivity, @ 100% RH<\/td>\r\n<td>1 x 1015<\/td>\r\n<td>Ohm sq-1<\/td>\r\n<td>D 257<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Dielectric Constant, 1 kHz<\/td>\r\n<td>2.6<\/td>\r\n<td>\u03b5<\/td>\r\n<td>D150-81<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Dissipation Factor, @ 1 kHz<\/td>\r\n<td>0.02<\/td>\r\n<td><\/td>\r\n<td>D150-81<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Water Absorption<\/td>\r\n<td>0.00<\/td>\r\n<td>% increase in weight<\/td>\r\n<td>D570-81<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Flame Rating+<\/td>\r\n<td>Non-flammable<\/td>\r\n<td><\/td>\r\n<td>D 635<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Coefficient of friction<\/td>\r\n<td><\/td>\r\n<td><\/td>\r\n<td>D 1894<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Specific Gravity<\/td>\r\n<td>2.10 to 2.17<\/td>\r\n<td><\/td>\r\n<td>D792<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Moisture Permeability Constant<\/td>\r\n<td>0.2<\/td>\r\n<td>g\/m, 24 hours<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>O2\u00a0Permeability<\/td>\r\n<td>1.5 x 10-10<\/td>\r\n<td>Cc, cm\/sq.cm, sec, atm<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>N2\u00a0Permeability<\/td>\r\n<td>0.18 x 10-10<\/td>\r\n<td>Cc, cm\/sq.cm, sec, atm<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>CO2\u00a0Permeability<\/td>\r\n<td>2.9 x 10-10<\/td>\r\n<td>Cc, cm\/sq.cm, sec, atm<\/td>\r\n<td><\/td>\r\n<\/tr>\r\n<\/tbody>\r\n<\/table>\r\n<\/figure>\r\n<!-- \/wp:table -->\r\n\r\n<!-- wp:heading -->\r\n<h2>PCTFE Valve Seat<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nBall valve seats that show signs of swelling, blistering, or \u201cpopcorning\u201d have been permeated at a molecular level. Needless to say, this can cause some serious issues such as leaks and catastrophic failure. The solution is to find a ball valve seat material that is highly resistant to permeation and an excellent choice would be PCTFE. In this week\u2019s blog post, we will talk about PCTFE Ball Valve Seats and how they are used in Low Permeation Applications.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nOne of the best materials for a ball valve seat application where permeability is a problem would be PCTFE (Polychlorotrifluoroethylene), a thermoplastic chlorofluoropolymer. PCTFE is sometimes referred to as Modified PTFE or PCTFE, as well as by trade names Kel-F, Voltalef, and Neoflon. PCTFE is often thought of as a second-generation PTFE material that maintains the chemical and thermal resistance of PTFE along with its low friction. It is also similar to other fluoropolymers such as PFA or FEP.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nOne of the defining characteristics of PCTFE is that it has a much more dense molecular structure and a low void and micro-porosity content when compared to similar ball valve seat materials. This gives it a very low permeability coefficient, which means that the likelihood of it swelling or popcorning is far lower than other materials. For example, its permeability for O2, N2, CO2, and H2 are 1.5 x 10-10, 0.18 x 10-10, 2.9 x 10-10, and 56.4 x 10-10 darcy, respectively.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nPCTFE also provides improved toughness and strength along with good deformation recovery and excellent creep and cold-flow resistance. In addition, it has a wide operating temperature range of -100\u00b0F to 500\u00b0F. In fact, it performs extremely well at cryogenic temperatures. Because of its low friction, it also results in a very low ball valve operating torque. PCTFE also exhibits zero moisture absorption and is non-wetting.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nPCTFE works well in operating environments where other polymers may fail. For example, it is well adapted to nuclear service that may involve high radiation exposure, is non-flammable (D 635), and is resistant to attack by the vast majority of chemicals and oxidizing agents. The only chemicals that might lead to slight swelling are ethers, esters, aromatic solvents, and halocarbon compounds.\r\n\r\n<!-- \/wp:paragraph -->","parent":0,"count":4,"filter":"raw"},{"term_id":1998,"name":"PCTFE Valve Seat Manufacturer","slug":"pctfe-valve-seat-manufacturer","term_group":0,"term_taxonomy_id":1998,"taxonomy":"post_tag","description":"<!-- wp:kadence\/tableofcontents {\"uniqueID\":\"_7bd7e9-a7\"} \/-->\r\n\r\n<!-- wp:generateblocks\/button-container {\"uniqueId\":\"6d8495a3\",\"isDynamic\":true,\"blockVersion\":2} -->\r\n<!-- wp:generateblocks\/button {\"uniqueId\":\"3d442e11\",\"hasUrl\":true,\"target\":true,\"backgroundColor\":\"#0366d6\",\"textColor\":\"#ffffff\",\"backgroundColorHover\":\"#222222\",\"textColorHover\":\"#ffffff\",\"paddingTop\":\"15\",\"paddingRight\":\"20\",\"paddingBottom\":\"15\",\"paddingLeft\":\"20\"} -->\r\n<a class=\"gb-button gb-button-3d442e11 gb-button-text\" href=\"mailto:commercial@zecovalve.com\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>GET PCTFE VALVE SEAT PRICE<\/strong><\/a>\r\n<!-- \/wp:generateblocks\/button -->\r\n<!-- \/wp:generateblocks\/button-container -->\r\n\r\n<!-- wp:heading -->\r\n<h2 id=\"h-what-is-pctfe\">What is PCTFE?<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nPCTFE(Polychlorotrifluoroethylene) is a fluorocarbon-based polymer. It offers a unique combination of physical and mechanical properties, nonflammability, and low permeation capability to moisture and steam atmosphere compared to other plastics. The heat resistance and chemical resistance capability are less than PFA and FEP, however, mechanical characteristics(especially hardness) are superior. It is suitable for utilizing in the temperature range of -200\u2103\uff5e150\u2103, especially for cryogenic applications such as oxygen, hydrogen, nitrogen, and more. PCTFE has a very strong resistance performance to low temperatures.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2>Property List of PCTFE<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:table {\"className\":\"is-style-stripes\"} -->\r\n<figure class=\"wp-block-table is-style-stripes\">\r\n<table>\r\n<tbody>\r\n<tr>\r\n<td><strong>Item<\/strong><\/td>\r\n<td><strong>Color<\/strong><\/td>\r\n<td><strong>Density<\/strong><\/td>\r\n<td><strong>Hardness<\/strong><\/td>\r\n<td><strong>Compressive strength<\/strong><\/td>\r\n<td><strong>Long-term Temp.<\/strong><\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Units<\/td>\r\n<td><\/td>\r\n<td>g\/cm3<\/td>\r\n<td>Shore D<\/td>\r\n<td>Mpa<\/td>\r\n<td>\u2103<\/td>\r\n<\/tr>\r\n<tr>\r\n<td>Value<\/td>\r\n<td>Translucent<\/td>\r\n<td>2.13<\/td>\r\n<td>75-85<\/td>\r\n<td>80<\/td>\r\n<td>-80~115<\/td>\r\n<\/tr>\r\n<\/tbody>\r\n<\/table>\r\n<\/figure>\r\n<!-- \/wp:table -->\r\n\r\n<!-- wp:heading -->\r\n<h2><strong><a href=\"https:\/\/zecovalve.com\/product-category\/ball-valve\"><mark class=\"has-inline-color has-contrast-2-color\" style=\"background-color: var(--base)\">Ball Valve<\/mark><\/a><\/strong> Seats<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nSeats and inserts, which are important components in the valve industry, are critical components, PTFE is very often chosen as the raw material. PTFE provides a low-friction seat, with excellent media compatibility. Filled grades provide wear resistance and can support seating loads of the higher class of valves.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2><strong><mark class=\"has-inline-color has-contrast-2-color\" style=\"background-color: var(--base)\"><a href=\"https:\/\/zecovalve.com\/product-category\/butterfly-valve\">Butterfly Valve<\/a><\/mark><\/strong> Seats<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nPTFE is one of the Butterfly Valve Seat Materials. PTFE Butterfly Valve Seats Are Available in Pure or Reinforced PTFE to Meet Specific Requirements for Different Working Environments.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nPTFE Seats' Excellent Chemical Resistance, High-Temperature Resistance, Self-lubrication, and Low Friction Properties of PTFE Make It a General Material for Valve Seats.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2>VALVE SEAT MATERIAL SELECTION<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:table {\"className\":\"is-style-stripes\"} -->\r\n<figure class=\"wp-block-table is-style-stripes\">\r\n<table>\r\n<thead>\r\n<tr>\r\n<th class=\"has-text-align-center\" data-align=\"center\">Material Name<\/th>\r\n<th>Main Properties<\/th>\r\n<th>Notes<\/th>\r\n<th>Temperature Range<\/th>\r\n<\/tr>\r\n<\/thead>\r\n<tbody>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">VIRGIN PTFE<\/td>\r\n<td>Very low coefficient of friction and excellent chemical resistance.<\/td>\r\n<td>FDA approved<\/td>\r\n<td>-40\u00b0C to 260\u00b0C<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">15% Glass Filled PTFE<\/td>\r\n<td>Decreased compressive strength and lower deformation under load than virgin PTFE.<\/td>\r\n<td>Abrasive material<\/td>\r\n<td>-40\u00b0C to 260\u00b0C<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">25% Glass Filled PTFE<\/td>\r\n<td>Similar to 15% Glass better wear resistance, higher compressive strength, and lower deformation under load.<\/td>\r\n<td>Abrasive material<\/td>\r\n<td>-40\u00b0C to 260\u00b0C<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">Stainless Steel Filled PTFE<\/td>\r\n<td>Extremely hard-wearing. Excellent strength and stability under extreme loads and elevated temperatures.<\/td>\r\n<td>Can be used in steam and thermal fluid applications<\/td>\r\n<td>-40\u00b0C to 260\u00b0C<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">TFM<\/td>\r\n<td>Much denser polymer structure than Virgin PTFE. Displays better stress recovery.<\/td>\r\n<td>Modified TFE Polymer<\/td>\r\n<td>-40\u00b0C to 260\u00b0C<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">Carbon Graphite filled TFM<\/td>\r\n<td>Lower thermal expansion-contraction rate than conventional TFM.<\/td>\r\n<td>Ideal for use in steam and thermal fluid applications<\/td>\r\n<td>-40\u00b0C to 260\u00b0C and even 320\u00b0C on Thermal Fluid applications<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">UHMWPE<\/td>\r\n<td>Highly resistant to corrosive chemicals, with the exception of oxidizing acids and organic solvents.<\/td>\r\n<td>Also known as High Modulus Polyethylene (HMPE) or High-Performance Polyethylene (HPPE)<\/td>\r\n<td>-40\u00b0C to +80\u00b0C<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">PCTFE<\/td>\r\n<td>Excellent for cryogenic and Oxygen use.<\/td>\r\n<td>A homo-polymer of Chlorotrifluoroethylene<\/td>\r\n<td>-270\u00b0C to 260\u00b0C<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">Virgin PEEK 450G<\/td>\r\n<td>Excellent chemical resistance and mechanical properties at elevated temperatures.<\/td>\r\n<td>An organic polymer thermoplastic<\/td>\r\n<td>-40\u00b0C to 260\u00b0C<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">Carbon Filled PEEK<\/td>\r\n<td>Many similar properties to Virgin PEEK. Particularly suitable for elevated temperatures and high-load situations.<\/td>\r\n<td>Low coefficient of friction and suitable for many extremely corrosive applications<\/td>\r\n<td>-40\u00b0C to 260\u00b0C<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">PEEK HT<\/td>\r\n<td>Retains all key features and benefits of PEEK 450G but retains physical properties to a higher temperature.<\/td>\r\n<td>Can be supplied in both virgins unfilled or as-filled compounded material<\/td>\r\n<td>up to 260\u00b0C<\/td>\r\n<\/tr>\r\n<tr>\r\n<td class=\"has-text-align-center\" data-align=\"center\">Acetal and Delrin<\/td>\r\n<td>Displays good resistance to wear and deformation under load.<\/td>\r\n<td>Excellent for valve seat applications<\/td>\r\n<td>up to 80\u00b0C<\/td>\r\n<\/tr>\r\n<\/tbody>\r\n<\/table>\r\n<\/figure>\r\n<!-- \/wp:table -->","parent":0,"count":5,"filter":"raw"},{"term_id":1995,"name":"peek valve seat material","slug":"peek-valve-seat-material","term_group":0,"term_taxonomy_id":1995,"taxonomy":"post_tag","description":"","parent":0,"count":1,"filter":"raw"},{"term_id":1993,"name":"valve seat","slug":"valve-seat","term_group":0,"term_taxonomy_id":1993,"taxonomy":"post_tag","description":"","parent":0,"count":1,"filter":"raw"},{"term_id":1996,"name":"valve seat material","slug":"valve-seat-material","term_group":0,"term_taxonomy_id":1996,"taxonomy":"post_tag","description":"","parent":0,"count":1,"filter":"raw"},{"term_id":1999,"name":"valve seat materials","slug":"valve-seat-materials","term_group":0,"term_taxonomy_id":1999,"taxonomy":"post_tag","description":"","parent":0,"count":1,"filter":"raw"},{"term_id":3235,"name":"Valve Seat Rings","slug":"valve-seat-rings","term_group":0,"term_taxonomy_id":3235,"taxonomy":"post_tag","description":"<!-- wp:paragraph -->\r\n\r\nThe Valve seat or seat ring is used to support the valve plug or disc in a fully closed position and to form a sealing part. Usually, the valve seat diameter is the maximum flow diameter of the valve. The seat material is very wide, all kinds of rubber, plastic, and metal materials can be used as seat material, such as EPDM, NBR, NR, PTF.E, PEEK, PFA, SS315, STELLITE, and so on\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:kadence\/tableofcontents {\"uniqueID\":\"_6f889b-ad\"} \/-->\r\n\r\n<!-- wp:generateblocks\/button-container {\"uniqueId\":\"6d8495a3\",\"isDynamic\":true,\"blockVersion\":2} -->\r\n<!-- wp:generateblocks\/button {\"uniqueId\":\"3d442e11\",\"hasUrl\":true,\"target\":true,\"backgroundColor\":\"#0366d6\",\"textColor\":\"#ffffff\",\"backgroundColorHover\":\"#222222\",\"textColorHover\":\"#ffffff\",\"paddingTop\":\"15\",\"paddingRight\":\"20\",\"paddingBottom\":\"15\",\"paddingLeft\":\"20\"} -->\r\n<a class=\"gb-button gb-button-3d442e11 gb-button-text\" href=\"mailto:commercial@zecovalve.com\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>GET VALVE SEAT RINGS PRICE<\/strong><\/a>\r\n<!-- \/wp:generateblocks\/button -->\r\n<!-- \/wp:generateblocks\/button-container -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nFor the butterfly valve, the seat material usually are rubbers, such as EPDM, NBR, NR (Natural hard rubber)\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nFor the ball valve and plug valve the seat material usually is plastics, such as PTFE, PEEK, and so on.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nFor the globe valve and gate valve the seat material usually is metal to metal.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nFor valves using soft seat material, their shut-off performance is great and even can reach zero bubble seat tightness. while the disadvantaged part is they can not resist high temperature and high-pressure applications.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nOn the other hand, those valve's seat material is metal to metal therefore they can stand with high-pressure ratings up to 2500LB.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2 id=\"h-types-of-seat-rings\">Types of Seat Rings<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3>Soft Seat (Nonmetallic Seat Ring)<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nThe majority of valves have soft seat inserts and elastomer or polymer seals. The nonmetallic seat ring is made from e.g. Teflon. The ring is held against the ball by an insert. For fire-safe service, a secondary metal-to-metal seating arrangement is required to omit leakage in the event that the soft seat material is lost during a fire. Soft seated valves are recommended for clean service only and are unsuitable for dirty\/abrasive service or high temperatures.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3>Double Beveled Sealing Ring<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nThe structure design of a double-beveled sealing ring has been adopted to reduce the friction between the ball and the sealing ring to achieve lower operating torque. When the medium pressure is low, the ball has a smaller contacting surface with a sealing ring, which introduces higher sealing pressure to ensure the sealing reliability. When the medium pressure gets higher, the contacting area between the ball and the sealing ring increases accordingly. A larger contact area reduces the sealing pressure to avoid the deformation of the sealing ring.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3>Cantilevered lips seat rings<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nSeat rings with cantilevered lips are designed so that the ball contacts initially only the tip of the lip. As the upstream and downstream seats are pre-stressed on an assembly against the ball, the lips de\ufb02ect and put the seat rings into a torsion. When the valve is being closed against the line pressure, the lip of the downstream seat de\ufb02ects still further until \ufb01nally the entire seat surface matches the ball. By this design, the seats have some spring action that promotes good sealing action also at low \ufb02uid pressures. Furthermore, the resilient construction keeps the seats from being crushed at high \ufb02uid loads\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3>Pressure equalizing slots<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nThe seat ring shown is provided with peripheral slots, which are known as pressure-equalizing slots. During the closing of the valve, the maximum surge pressure occurs, during which the downstream seat can be forced to intrude into the ball port and the valve can become inoperative. The pressure equalizing slots prevents this potential failure. When pressure causes the upstream seat to move against the ball and the ball moves downstream, the pressure simply leaks into the valve body cavity through the relief slots. The upstream seat ring becomes pressure balanced. Downstream sealing prevents seat damage and lowers operating torque while providing full bidirectional capability. The seats with pressure equalizing slots also permit the valve to operate at a higher pressure differential with lower torques than double sealing valves in which there is sealing between both seats and the ball.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3>Soft Seat (Metallic Seat Ring)<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nThe metallic seat ring, containing a nonmetallic insert, usually requires spring force to achieve a tight seal. Due to springs, this design is not used in corrosive service. Even though this seat has a metal seat ring, it is categorized as a soft seated ball valve due to its use of soft material insert, which is in contact with the ball.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading {\"level\":3} -->\r\n<h3>Metal to Metal Seats<\/h3>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nFor services unsuitable for soft seating, metal and ceramic seating are being used. In general practice, hard metal seated ball valves (typically stellite) are only used in severe service conditions such as high temperature, high erosion, corrosion or abrasion, slurry, etc. Metal seats are generally not bubble tight. Metal seats and balls are typically lapped in matching sets resulting in perfect roundness and fitness to ensure smooth operation and tight shut-off and achieving \u2018Zero Leakage\u2019. Metal seats come in different classes of Shut Off including Class IV, V, and VI. Metal Seat and Ball are fabricated from base metals coated with hard chrome, tungsten carbide, and Stellite.\r\n\r\n<!-- \/wp:paragraph -->","parent":0,"count":5,"filter":"raw"}],"taxonomy_info":{"category":[{"value":1,"label":"Uncategorized"}],"post_tag":[{"value":1994,"label":"ball valve seat"},{"value":1957,"label":"butterfly valve"},{"value":1814,"label":"butterfly valve seat"},{"value":1997,"label":"PCTFE Valve Seat"},{"value":1998,"label":"PCTFE Valve Seat Manufacturer"},{"value":1995,"label":"peek valve seat material"},{"value":1993,"label":"valve seat"},{"value":1996,"label":"valve seat material"},{"value":1999,"label":"valve seat materials"},{"value":3235,"label":"Valve Seat Rings"}]},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v15.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Thermoplastic Materials as Ball Valve Seat &amp; Butterfly Valve Seat | ZECO<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/zecovalve.com\/pt\/thermoplastic-materials-as-valve-seat.html\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Thermoplastic Materials as Ball Valve Seat &amp; Butterfly Valve Seat | ZECO\" \/>\n<meta property=\"og:description\" content=\"A large number of thermoplastic materials are offered in valves, mainly as soft-seat options for ball valve applications. 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