{"id":16437,"date":"2022-06-21T05:23:10","date_gmt":"2022-06-21T05:23:10","guid":{"rendered":"https:\/\/zecovalve.com\/?p=16437"},"modified":"2022-11-29T07:38:44","modified_gmt":"2022-11-29T07:38:44","slug":"how-to-fix-the-cracks-inside-the-cast-steel-gate-valve-by-welding","status":"publish","type":"post","link":"https:\/\/zecovalve.com\/pt\/how-to-fix-the-cracks-inside-the-cast-steel-gate-valve-by-welding.html","title":{"rendered":"Como consertar as rachaduras dentro da v\u00e1lvula gaveta de a\u00e7o fundido por meio de soldagem"},"content":{"rendered":"<p>Antes de usarmos a v\u00e1lvula gaveta de a\u00e7o fundido pela primeira vez, \u00e9 necess\u00e1rio verificar se a v\u00e1lvula gaveta de a\u00e7o fundido \u00e9 qualificada ou n\u00e3o. No entanto, muitas pessoas n\u00e3o sabem como solucionar problemas no processo de teste. Hoje vamos apresent\u00e1-lo a voc\u00ea.<\/p>\n\n\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-structural-characteristics-and-advantages-of-cast-steel-gate-valve\">\u2160. Caracter\u00edsticas estruturais e vantagens de <strong><a href=\"https:\/\/zecovalve.com\/pt\/categoria-do-produto\/gate-valve\/\"><mark style=\"background-color:var(--base)\" class=\"has-inline-color has-contrast-2-color\">V\u00e1lvula de gaveta em a\u00e7o fundido<\/mark><\/a><\/strong><\/h2>\n\n\n\n<ul class=\"wp-block-list\">\n<li>(1) A v\u00e1lvula gaveta de a\u00e7o fundido tem um design razo\u00e1vel, veda\u00e7\u00e3o confi\u00e1vel, canal liso e pequeno coeficiente de resist\u00eancia ao fluxo.<\/li>\n\n\n\n<li>(2) A placa de comporta e a superf\u00edcie de veda\u00e7\u00e3o da sede da v\u00e1lvula da v\u00e1lvula de gaveta de a\u00e7o fundido s\u00e3o feitas de soldagem de superf\u00edcie de liga \u00e0 base de ferro ou soldagem de superf\u00edcie de liga dura \u00e0 base de cobalto Stellite, que tem boa resist\u00eancia ao desgaste, resist\u00eancia a altas temperaturas, resist\u00eancia \u00e0 corros\u00e3o, arranh\u00f5es resist\u00eancia e longa vida \u00fatil.<\/li>\n\n\n\n<li>(3) Adota uma porta el\u00e1stica tipo cunha ou estrutura de porta \u00fanica tipo cunha r\u00edgida, os rolamentos s\u00e3o instalados em di\u00e2metros m\u00e9dios e grandes. Possui um interruptor flex\u00edvel que \u00e9 f\u00e1cil de abrir e fechar.<\/li>\n\n\n\n<li>(4) A haste da v\u00e1lvula gaveta de a\u00e7o fundido tem boa resist\u00eancia \u00e0 corros\u00e3o, resist\u00eancia \u00e0 abras\u00e3o e resist\u00eancia ao desgaste ap\u00f3s revenido e tratamento de nitreta\u00e7\u00e3o de superf\u00edcie.<\/li>\n\n\n\n<li>(5) Ele pode adotar v\u00e1rios padr\u00f5es de flange de tubula\u00e7\u00e3o e tipos de superf\u00edcie de veda\u00e7\u00e3o de flange para atender a v\u00e1rias necessidades de engenharia e requisitos do usu\u00e1rio.<\/li>\n\n\n\n<li>(6) O corpo da v\u00e1lvula gaveta de a\u00e7o fundido est\u00e1 completo, e a gaxeta e a gaxeta podem ser razoavelmente selecionadas de acordo com as condi\u00e7\u00f5es reais de trabalho ou requisitos do usu\u00e1rio e podem ser aplicadas a v\u00e1rias press\u00f5es, temperaturas e condi\u00e7\u00f5es m\u00e9dias de trabalho.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-do-internal-cracks-of-the-cast-steel-gate-valve-need-to-be-repaired-by-welding\">\u2161. As rachaduras internas da v\u00e1lvula gaveta de a\u00e7o fundido precisam ser reparadas por soldagem?<\/h2>\n\n\n\n<p>Em primeiro lugar, precisamos testar a press\u00e3o da \u00e1gua para detectar se ela est\u00e1 qualificada ou n\u00e3o. \u00c0s vezes, encontraremos algumas pequenas rachaduras no corpo da v\u00e1lvula que afetar\u00e3o o efeito de uso da v\u00e1lvula gaveta de a\u00e7o fundido. Portanto, \u00e9 necess\u00e1rio consertar essas pequenas fissuras por meio de soldagem.<\/p>\n\n\n\n<p>Quando h\u00e1 \u00e1gua dentro da v\u00e1lvula gaveta de a\u00e7o fundido, ela n\u00e3o pode ser soldada se a \u00e1gua interna n\u00e3o for limpa primeiro. Al\u00e9m disso, este m\u00e9todo de soldagem \u00e9 dif\u00edcil porque \u00e9 necess\u00e1rio drenar completamente a \u00e1gua antes de soldar. \u00c9 melhor usar soldagem de costura vertical devido \u00e0 sua parte de soldagem mais espessa. Al\u00e9m disso, a quantidade de v\u00e1lvulas gaveta de a\u00e7o fundido no mercado \u00e9 muito pequena. Para um componente de a\u00e7o, n\u00e3o h\u00e1 trincas ap\u00f3s a soldagem.<\/p>\n\n\n\n<p>Tamb\u00e9m \u00e9 importante notar que hastes de soldagem normais podem ser usadas na soldagem entre a\u00e7o fundido e a\u00e7o carbono normal (como a\u00e7o de baixo carbono). O a\u00e7o inoxid\u00e1vel deve ser combinado com hastes de soldagem.<\/p>\n\n\n\n<p>A ZECO desenvolveu seu laborat\u00f3rio de P&amp;D para inova\u00e7\u00e3o e valida\u00e7\u00e3o de projetos de v\u00e1lvulas de padr\u00e3o internacional, incluindo testes PT, MTUT e FE. A ZECO \u00e9 uma equipe modesta e unida, com mais dilig\u00eancia e empreendedorismo para mostrar integridade aos clientes. Se voc\u00ea tiver alguma necessidade, entre em contato conosco.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Como soldar ferro fundido versus a\u00e7o fundido<\/h2>\n\n\n\n<p>A soldagem eletrost\u00e1tica \u00e9 um \u00f3timo processo para soldar a\u00e7o fundido porque voc\u00ea tem alto controle sobre o calor da soldagem. \u00c9 \u00f3timo para reparos r\u00e1pidos e trabalhos de campo. Al\u00e9m disso, \u00e9 o melhor processo para soldar metais com superf\u00edcies sujas.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Como soldar ferro fundido?<\/h3>\n\n\n\n<p>Se voc\u00ea pretende soldar ferro fundido, siga as quatro etapas a seguir antes de soldar:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>Identifique a liga\n<ul class=\"wp-block-list\">\n<li>Os tr\u00eas tipos principais de ferro fundido incluem ferro cinzento, ferro d\u00factil e ferro male\u00e1vel. Observe que tamb\u00e9m existe ferro fundido branco, mas a maioria concorda que \u00e9 imposs\u00edvel sold\u00e1-lo com sucesso.<\/li>\n\n\n\n<li>O ferro cinzento \u00e9 a forma mais comum de ferro fundido, apresentando um desafio para os soldadores quando os flocos de grafite entram na po\u00e7a de fus\u00e3o e causam fragiliza\u00e7\u00e3o do metal de solda.<\/li>\n\n\n\n<li>O ferro d\u00factil e male\u00e1vel s\u00e3o menos fr\u00e1geis devido \u00e0s suas diferen\u00e7as microestruturais. Ambos possuem microestruturas esferoidais de carbono provenientes de seus processos de fabrica\u00e7\u00e3o.<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li>Limpe bem a fundi\u00e7\u00e3o\n<ul class=\"wp-block-list\">\n<li>As pe\u00e7as fundidas precisam ser devidamente preparadas antes da soldagem. Remova qualquer tinta, graxa, \u00f3leo e outros materiais estranhos da \u00e1rea de solda. Em seguida, aplique calor cuidadosa e lentamente na zona de solda por um curto per\u00edodo de tempo para remover o g\u00e1s preso no metal base.<br>Uma t\u00e9cnica frequentemente utilizada para testar a limpeza da superf\u00edcie \u00e9 depositar um passe de solda sobre ela. Se permanecerem impurezas no ferro, a solda ficar\u00e1 porosa. Voc\u00ea pode repetir o processo at\u00e9 que a porosidade n\u00e3o esteja mais presente.<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li>Pr\u00e9-aque\u00e7a a fundi\u00e7\u00e3o\n<ul class=\"wp-block-list\">\n<li>A principal raz\u00e3o para controlar o calor \u00e9 a expans\u00e3o t\u00e9rmica. Quando o metal \u00e9 aquecido, ele se expande. Se todo o objeto aquecer e se expandir na mesma propor\u00e7\u00e3o, haver\u00e1 pouco estresse. No entanto, cria tens\u00e3o e fissuras quando o calor est\u00e1 localizado em uma zona afetada pelo calor (HZ) relativamente pequena. O pr\u00e9-aquecimento minimiza o gradiente t\u00e9rmico entre o corpo fundido e o HZ, diminuindo a tens\u00e3o de tra\u00e7\u00e3o causada pela soldagem.<\/li>\n<\/ul>\n<\/li>\n\n\n\n<li>Selecione uma t\u00e9cnica de soldagem adequada\n<ul class=\"wp-block-list\">\n<li>Escolha a t\u00e9cnica de soldagem mais adequada para a liga de ferro. Os tr\u00eas processos mais comuns s\u00e3o soldagem com bast\u00e3o, oxiacetileno e brasagem, sendo o bast\u00e3o o mais popular.<\/li>\n\n\n\n<li>Na soldagem eletromagn\u00e9tica, tr\u00eas eletrodos de enchimento prim\u00e1rios funcionam para ferro fundido: liga de cobre, ferro fundido coberto e liga de n\u00edquel. Os eletrodos de liga de n\u00edquel s\u00e3o bastante populares para ferro fundido porque a solda de n\u00edquel-ferro \u00e9 mais resistente e possui menor coeficiente de expans\u00e3o t\u00e9rmica, reduzindo tens\u00f5es e aumentando a resist\u00eancia \u00e0 trinca.<\/li>\n\n\n\n<li>Direcione o arco el\u00e9trico para a po\u00e7a de fus\u00e3o em vez de para o metal base. Fazer isso minimiza a dilui\u00e7\u00e3o. Use a configura\u00e7\u00e3o de corrente mais baixa aprovada pelo fabricante para ajudar a reduzir o estresse t\u00e9rmico. Pr\u00e9-aque\u00e7a as pe\u00e7as a pelo menos 250\u00b0F antes de soldar com cobre ou ferro fundido ou eletrodos. Nenhum pr\u00e9-aquecimento \u00e9 necess\u00e1rio com eletrodos de n\u00edquel.<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n\n\n\n<h3 class=\"wp-block-heading\">Como soldar a\u00e7o fundido?<\/h3>\n\n\n\n<p>Aprender como soldar a\u00e7o fundido \u00e9 menos desafiador em compara\u00e7\u00e3o com ferro fundido. Isso ocorre porque o a\u00e7o fundido \u00e9 carbono ou liga de a\u00e7o que foi derretido e moldado em um formato espec\u00edfico. No entanto, embora o a\u00e7o fundido tenha propriedades semelhantes \u00e0s do a\u00e7o laminado, algumas diferen\u00e7as dificultam a soldagem.<br>Embora voc\u00ea possa soldar a\u00e7o fundido usando os processos MIG ou TIG, muitos especialistas em soldagem recomendam soldagem eletromagn\u00e9tica com hastes E7018 para ligas de baixo carbono e hastes de a\u00e7o inoxid\u00e1vel para pe\u00e7as fundidas dif\u00edceis de soldar.<\/p>\n\n\n\n<p>Um dos problemas da soldagem de a\u00e7o fundido \u00e9 evitar distor\u00e7\u00f5es. Aqui est\u00e3o algumas sugest\u00f5es para ajudar com isso:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Pr\u00e9-aque\u00e7a a pe\u00e7a fundida: As pe\u00e7as fundidas podem ter formatos irregulares, com \u00e1reas mais finas aquecendo mais rapidamente. Concentre o calor nas regi\u00f5es mais espessas.<\/li>\n\n\n\n<li>Solde pontos com frequ\u00eancia.<\/li>\n\n\n\n<li>Defina a amperagem mais baixa que produzir\u00e1 uma solda forte o suficiente.<\/li>\n\n\n\n<li>Use a velocidade de viagem mais r\u00e1pida poss\u00edvel.<\/li>\n\n\n\n<li>Use menos passes.<\/li>\n\n\n\n<li>Diminua o resfriamento envolvendo-o em mantas de solda ou enterrando-o na areia.<\/li>\n\n\n\n<li>Mais algumas dicas sobre como soldar a\u00e7o fundido com sucesso:<\/li>\n\n\n\n<li>Limpe as bordas a serem soldadas ao metal descoberto.<\/li>\n\n\n\n<li>Pr\u00e9-aque\u00e7a o a\u00e7o fundido se ele tiver mais de 0,40% de carbono ou se for a\u00e7o de baixa liga. O pr\u00e9-aquecimento a 250\u00b0F evita o hidrog\u00eanio na solda.<\/li>\n\n\n\n<li>Se voc\u00ea soldar em um ambiente frio, pr\u00e9-aque\u00e7a as pe\u00e7as fundidas com baixo teor de carbono a 75\u00b0F.<\/li>\n\n\n\n<li>Se voc\u00ea estiver reparando uma rachadura, perfure ambas as extremidades (1\/8 \u2033) e remova a rachadura com lixa ou goivagem.<\/li>\n<\/ul>\n\n\n\n<!-- Andy:h-related-tags -->\n<h2 id=\"h-related-tags\">Etiquetas relacionadas :<\/h2>\n<!-- \/Andy:h-related-tags -->\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/\">V\u00e1lvula ZECO<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/introduction-of-epdm-nbr-butterfly-valve-seat-industrial-valve-information-news-zeco-valve.html\/\">V\u00e1lvula borboleta NBR<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/difference-between-gate-valves-and-ball-valves.html\/\">V\u00e1lvula de gaveta vs V\u00e1lvula de esfera<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/gate-valve-problems.html\/\">Reparo de v\u00e1lvula gaveta<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/advantages-and-disadvantages-of-globe-valves.html\/\">O que \u00e9 uma v\u00e1lvula de globo?<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/what-is-an-axial-flow-silent-check-valve.html\/\">O que \u00e9 uma v\u00e1lvula de reten\u00e7\u00e3o axial<\/a>\n\n<\/div>\n\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/the-function-of-globe-valve-in-pipeline-system.html\/\">O que s\u00e3o v\u00e1lvulas globo?<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/produto\/manual-gate-valve\/\">V\u00e1lvula de gaveta de acionamento manual Fabricante<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/difference-between-gate-valve-and-butterfly-valve.html\/\">Diferen\u00e7a entre a v\u00e1lvula de gaveta e a v\u00e1lvula de borboleta<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/china-gate-valves-suppliersnon-rising-stem-gate-valvesks-gate-valves.html\/\">O que \u00e9 uma v\u00e1lvula de gaveta?<\/a>\n\n<\/div>\n\n\n\n<div class=\"re_main\">\n<a href=\"https:\/\/zecovalve.com\/pt\/tag\/shanghai-pressure-reducing-valve-factory\/\">F\u00e1brica de v\u00e1lvulas redutoras de press\u00e3o de Xangai<\/a>\n\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Antes de usarmos a v\u00e1lvula gaveta de a\u00e7o fundido pela primeira vez, \u00e9 necess\u00e1rio verificar se a v\u00e1lvula gaveta de a\u00e7o fundido\u2026 <a title=\"Como consertar as rachaduras dentro da v\u00e1lvula gaveta de a\u00e7o fundido por meio de soldagem\" class=\"read-more\" href=\"https:\/\/zecovalve.com\/pt\/how-to-fix-the-cracks-inside-the-cast-steel-gate-valve-by-welding.html\" aria-label=\"Mais em Como consertar rachaduras dentro da v\u00e1lvula gaveta de a\u00e7o fundido por meio de soldagem\">Ler mais<\/a><\/p>","protected":false},"author":2,"featured_media":16347,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_generate-full-width-content":"","kt_blocks_editor_width":"","footnotes":""},"categories":[1],"tags":[2249,2176,3973,3974,2834,1946,1834,1943],"class_list":["post-16437","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized","tag-advantages-of-cast-steel-gate-valve","tag-cast-steel-gate-valve","tag-cast-steel-welding","tag-cracks-cast","tag-fish-plate-welding","tag-flash-weld","tag-stuck-gate-valve","tag-surfacing-weld","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-50"],"featured_image_src_large":["https:\/\/zecovalve.com\/wp-content\/uploads\/2022\/06\/zeco-china-valve-1024x365.jpg",1024,365,true],"author_info":{"display_name":"Jerry","author_link":"https:\/\/zecovalve.com\/pt\/author\/jerry"},"comment_info":0,"category_info":[{"term_id":1,"name":"Uncategorized","slug":"uncategorized","term_group":0,"term_taxonomy_id":1,"taxonomy":"category","description":"","parent":0,"count":452,"filter":"raw","cat_ID":1,"category_count":452,"category_description":"","cat_name":"Uncategorized","category_nicename":"uncategorized","category_parent":0}],"tag_info":[{"term_id":2249,"name":"advantages of cast steel gate valve","slug":"advantages-of-cast-steel-gate-valve","term_group":0,"term_taxonomy_id":2249,"taxonomy":"post_tag","description":"","parent":0,"count":1,"filter":"raw"},{"term_id":2176,"name":"cast steel gate valve","slug":"cast-steel-gate-valve","term_group":0,"term_taxonomy_id":2176,"taxonomy":"post_tag","description":"","parent":0,"count":9,"filter":"raw"},{"term_id":3973,"name":"cast steel welding","slug":"cast-steel-welding","term_group":0,"term_taxonomy_id":3973,"taxonomy":"post_tag","description":"","parent":0,"count":1,"filter":"raw"},{"term_id":3974,"name":"cracks cast","slug":"cracks-cast","term_group":0,"term_taxonomy_id":3974,"taxonomy":"post_tag","description":"","parent":0,"count":1,"filter":"raw"},{"term_id":2834,"name":"Fish Plate Welding","slug":"fish-plate-welding","term_group":0,"term_taxonomy_id":2834,"taxonomy":"post_tag","description":"<!-- wp:kadence\/tableofcontents {\"uniqueID\":\"_5f133f-32\"} \/-->\r\n\r\n<!-- wp:generateblocks\/button-container {\"uniqueId\":\"6d8495a3\",\"isDynamic\":true,\"blockVersion\":2} -->\r\n<!-- wp:generateblocks\/button {\"uniqueId\":\"3d442e11\",\"hasUrl\":true,\"target\":true,\"backgroundColor\":\"#0366d6\",\"textColor\":\"#ffffff\",\"backgroundColorHover\":\"#222222\",\"textColorHover\":\"#ffffff\",\"paddingTop\":\"15\",\"paddingRight\":\"20\",\"paddingBottom\":\"15\",\"paddingLeft\":\"20\"} -->\r\n<a class=\"gb-button gb-button-3d442e11 gb-button-text\" href=\"mailto:commercial@zecovalve.com\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>GET FISH PLATE WELDING INFORMATION<\/strong><\/a>\r\n<!-- \/wp:generateblocks\/button -->\r\n<!-- \/wp:generateblocks\/button-container -->\r\n\r\n<!-- wp:heading -->\r\n<h2 id=\"h-what-is-fish-plate-welding\">What is Fish Plate Welding?<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nA fishplate weld is a weld joint used to join two metal plates together. The fishplate weld is a type of fillet weld and is commonly used to join two structural members or rails to give strength to an existing weld underneath. The fishplate weld is created by welding two metal plates together at their edges.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2>Applications of Fish Plate Welding<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nFish plates are used widely in trucks to join the truck frame to give additional strength (by reinforcing the frame structure) to the truck frame. But instead of bolting, the fishplate is welded in a truck frame. Fishplate is also used to repairing of cracks in the truck frame.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2>What is the Function of Fish Plate?<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nFunctions of Fish Plates are :\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:list -->\r\n<ul>\r\n \t<li>a) To join the rail ends to maintain the line and level of the top table and gauge face of the rail ends and to resist the impact and prevent the deflection of the rail joint with the help of closely spaced sleeper support.<\/li>\r\n \t<li>b) To transfer the load of the wheels from one rail to the other.<\/li>\r\n<\/ul>\r\n<!-- \/wp:list -->","parent":0,"count":3,"filter":"raw"},{"term_id":1946,"name":"Flash Weld","slug":"flash-weld","term_group":0,"term_taxonomy_id":1946,"taxonomy":"post_tag","description":"<!-- wp:kadence\/tableofcontents {\"uniqueID\":\"_44f632-3f\"} \/-->\r\n\r\n<!-- wp:heading -->\r\n<h2>What is Flash Welding?<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nFlash welding, also called flash butt welding, is a resistance welding process, in which the ends of the workpieces are pressed together and a heavy electric current is passed through the joint during the welding process.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nIn flash welding, the electrical current is applied to the workpieces before they are brought together so that when they meet arcing (or flashing) takes place.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:generateblocks\/button-container {\"uniqueId\":\"6d8495a3\",\"isDynamic\":true,\"blockVersion\":2} -->\r\n<!-- wp:generateblocks\/button {\"uniqueId\":\"3d442e11\",\"hasUrl\":true,\"target\":true,\"backgroundColor\":\"#0366d6\",\"textColor\":\"#ffffff\",\"backgroundColorHover\":\"#222222\",\"textColorHover\":\"#ffffff\",\"paddingTop\":\"15\",\"paddingRight\":\"20\",\"paddingBottom\":\"15\",\"paddingLeft\":\"20\"} -->\r\n<a class=\"gb-button gb-button-3d442e11 gb-button-text\" href=\"mailto:commercial@zecovalve.com\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>GET FLASH WELD INFORMATION<\/strong><\/a>\r\n<!-- \/wp:generateblocks\/button -->\r\n<!-- \/wp:generateblocks\/button-container -->\r\n\r\n<!-- wp:heading -->\r\n<h2>Parts of Flash Welding<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nThe main parts of the flash welding process are described below \u2212\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:list -->\r\n<ul>\r\n \t<li>Power Supply \u2013 An AC power supply is used to provide power for flash welding or flash butt welding.<\/li>\r\n \t<li>Welding Transformer \u2013 A welding transformer is used for changing the current and voltage for the welding process.<\/li>\r\n \t<li>Clamps \u2013 In the flash welding process, two clamps are used viz. stationary clamp and movable clamp. The stationary clamp remains in a fixed position while the movable clamp moves about its axis. The metal workpieces are held by these clamps.<\/li>\r\n<\/ul>\r\n<!-- \/wp:list -->\r\n\r\n<!-- wp:heading -->\r\n<h2>Flash Welding Process<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nTo perform flash welding, technicians will begin by clamping the ends of two pieces in electrode\/clamps and hold the ends close to each other. The power is initiated and an arc is formed across the gap. Then the parts are brought together with force.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nThe arc continues to heat the two ends as they are pushed together to form a fused joint. During this process flash and expelled material is generated, which is why it is called \u201cflash welding.\u201d This continues for a brief period until a sound joint has been formed then the current is stopped.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nAfterward, the welders will hold the two pieces together until the weld cools and solidifies. Excess flash must be removed and the weld inspected for any defects.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2>Advantages Of Flash Welding<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nBelow are some of the biggest advantages to flash welding:\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:list {\"ordered\":true} -->\r\n<ol>\r\n \t<li>It\u2019s An Efficient Way to Join Various Metal Components Together\r\nFlash welding gives welders the ability to put complex steel, aluminum, nickel, and titanium metals of various shapes and sizes together. Due to the unique complexities of these metals and shapes, other welding methods are not useful.<\/li>\r\n \t<li>Generates High-Quality Products\r\nFlash welding is a resistance welding technique that generates high-quality welds. The force of the weld allows contaminants to be squeezed out during the process. This means that welders can have an easier time connecting metal parts without worrying about solidification cracking and porosity, which are common defects in other welding techniques.<\/li>\r\n \t<li>It Can Be Useful in a Variety of Applications\r\nFlash welding is a versatile process applicable in a wide range of manufacturing operations. In addition to the automotive and aerospace industries, it's commonly used in the construction, metal fabrication, and shipbuilding industries.<\/li>\r\n<\/ol>\r\n<!-- \/wp:list -->","parent":0,"count":3,"filter":"raw"},{"term_id":1834,"name":"Stuck Gate Valve","slug":"stuck-gate-valve","term_group":0,"term_taxonomy_id":1834,"taxonomy":"post_tag","description":"<!-- wp:paragraph -->\r\n\r\nA gate valve is also called a sluice valve. These valves are used to control the water supply to a water tank. Using the gate valves, the water supply can be turned on and off. A gate valve will be having a hand wheel or an electric motor, a lever, and so on.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:kadence\/tableofcontents {\"uniqueID\":\"_d13fc8-53\"} \/-->\r\n\r\n<!-- wp:generateblocks\/button-container {\"uniqueId\":\"6d8495a3\",\"isDynamic\":true,\"blockVersion\":2} -->\r\n<!-- wp:generateblocks\/button {\"uniqueId\":\"3d442e11\",\"hasUrl\":true,\"target\":true,\"backgroundColor\":\"#0366d6\",\"textColor\":\"#ffffff\",\"backgroundColorHover\":\"#222222\",\"textColorHover\":\"#ffffff\",\"paddingTop\":\"15\",\"paddingRight\":\"20\",\"paddingBottom\":\"15\",\"paddingLeft\":\"20\"} -->\r\n<a class=\"gb-button gb-button-3d442e11 gb-button-text\" href=\"https:\/\/zecovalve.com\/contact\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>HOW TO OPEN A STUCK GATE VALVE<\/strong><\/a>\r\n<!-- \/wp:generateblocks\/button -->\r\n<!-- \/wp:generateblocks\/button-container -->\r\n\r\n<!-- wp:heading -->\r\n<h2 id=\"h-what-causes-stuck-gate-valve\">What Causes Stuck <strong><mark class=\"has-inline-color has-contrast-2-color\" style=\"background-color: var(--base)\"><a href=\"https:\/\/zecovalve.com\/product-category\/gate-valve\">Gate Valve<\/a><\/mark><\/strong>?<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nA gate valve not closing completely is typically due to sediment that has built up inside the body of the valve. The sediment becomes lodged between the gate that lowers and the inside of the valve body itself. Ball-type valves do not suffer from this problem, as they operate on a different principle than a gate that raises and lowers inside of the valve body.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2>Gate Valve Stuck Closed<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nA gate valve for a property usually has to be closed if plumbing repairs or maintenance are needed inside the building. In some instances, particularly if the main control valve is a gate type valve, the valve may not close completely. In many cases a gate valve repair may be needed. But many times other remedies are available.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2>How to Open a Stuck Gate Valve?<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nThe typical reaction when a gate valve will not close fully is to exert additional force on the handle. Using force to close a valve is absolutely the wrong response. Brute force can cause permanent damage to the valve and a loss of water supply to the building. If sediment or mineral deposits are preventing the gate valve from closing fully, there is a more sensible first step to take than brute force.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nThe first step if a gate valve will not close completely\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nIf sediment or mineral deposits are preventing a gate from closing completely an attempt should be made to flush out the inside of the valve. The proper way to do this is to open a faucet on a sink inside the house so there is a flow of water. Then gently and repeatedly open and close the valve.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nIf the handle of the valve does not turn freely then loosen the packing nut just above the valve body and around the stem of the valve. Loosening it just one turn should be fine \u2013 just remember to tighten it back up when you are done. Every time you lower the gate some sediment will break free and be flushed away by the water flow. There is absolutely no harm or danger in how many times you do this as long as no excessive force is used.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2>How to Fix a Stuck Gate Valve?<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nIf the gate valve becomes jammed or stuck and remains closed, the gate valve stops operating and blocks the water from entering the water tanks. To open a stuck gate value you need to follow the steps suggested below.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:list -->\r\n<ul>\r\n \t<li>Step 1: Finding the Valve\r\n<ul>\r\n \t<li>First, you need to find the valve. Check whether the problem is with the gate valve. A gate valve has the shape of a wedge. The water flows in a straight line in the gate valves. The flow of water is usually stopped by the valve (this acts like a gate). The gate valve does the following functions. When it opens wide, it leaves an opening for water to flow. The opening is of the same size as the pipe which is entering and leaving the valve.<\/li>\r\n<\/ul>\r\n<\/li>\r\n \t<li>Step 2: Problem Identification\r\n<ul>\r\n \t<li>Stop the water supply in the valve which is creating the problem. Isolate the area where you are working. This is done to reduce the chances of further leaks. Check whether there are any external factors that are causing the valve to function inappropriately. Reasons may be due to excess cold or a damaged water line. Keep a bucket under the valve which is causing the problem, if it has to be removed and replaced. Some gate valves will not be opened and closed timely. This may affect the operation of the valve.<\/li>\r\n<\/ul>\r\n<\/li>\r\n \t<li>Step 3: Fixing the Valve\r\n<ul>\r\n \t<li>A light coat of penetrating oil or 3-in-one oil is applied to the valve and excess oil is wiped off using a waste cloth or rags. The oil must get to the threads. Using the wrench or a hammer, tap the valve and see if the valve opens. On the valve handle, channel locks or an adjustable wrench may be attached. Additional leverage can be achieved by using a rag or gloves that prevent slipping while working. Work in such a way that the surface remains stable. Use a pipe wrench for support so that it does not damage the neighboring pipes. The handle is then warmed by using a hair drier. You can also use a blowtorch if, extreme cold is the cause of the block.<\/li>\r\n<\/ul>\r\n<\/li>\r\n<\/ul>\r\n<!-- \/wp:list -->\r\n\r\n<!-- wp:block {\"ref\":15781} \/-->\r\n\r\n<!-- wp:block {\"ref\":15788} \/-->\r\n\r\n<!-- wp:block {\"ref\":20648} \/-->\r\n\r\n<!-- wp:block {\"ref\":20644} \/-->\r\n\r\n<!-- wp:block {\"ref\":20646} \/-->\r\n\r\n<!-- wp:block {\"ref\":20641} \/-->\r\n\r\n<!-- wp:block {\"ref\":16760} \/-->\r\n\r\n<!-- wp:block {\"ref\":16233} \/-->\r\n\r\n<!-- wp:block {\"ref\":15809} \/-->\r\n\r\n<!-- wp:block {\"ref\":15797} \/-->","parent":0,"count":4,"filter":"raw"},{"term_id":1943,"name":"Surfacing Weld","slug":"surfacing-weld","term_group":0,"term_taxonomy_id":1943,"taxonomy":"post_tag","description":"<!-- wp:kadence\/tableofcontents {\"uniqueID\":\"_de8f7d-a5\"} \/-->\r\n\r\n<!-- wp:heading -->\r\n<h2 id=\"h-what-is-surfacing-weld\">What is Surfacing Weld?<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nSurfacing welds are welds that you use on surfaces for the purpose of replacement.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nSurfacing welding performed on a part of a construction equipment\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nUsually, you\u2019ll perform it on surfaces that have been worn out by time, environment, or specific situations.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:generateblocks\/button-container {\"uniqueId\":\"6d8495a3\",\"isDynamic\":true,\"blockVersion\":2} -->\r\n<!-- wp:generateblocks\/button {\"uniqueId\":\"3d442e11\",\"hasUrl\":true,\"target\":true,\"backgroundColor\":\"#0366d6\",\"textColor\":\"#ffffff\",\"backgroundColorHover\":\"#222222\",\"textColorHover\":\"#ffffff\",\"paddingTop\":\"15\",\"paddingRight\":\"20\",\"paddingBottom\":\"15\",\"paddingLeft\":\"20\"} -->\r\n<a class=\"gb-button gb-button-3d442e11 gb-button-text\" href=\"https:\/\/zecovalve.com\/contact\" target=\"_blank\" rel=\"noopener noreferrer\"><strong>GET SURFACING WELD INFORMATION<\/strong><\/a>\r\n<!-- \/wp:generateblocks\/button -->\r\n<!-- \/wp:generateblocks\/button-container -->\r\n\r\n<!-- wp:heading -->\r\n<h2>Here is information on Hard Surfacing Welding<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nIn the list below we will list a few types of surfacing welding types\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nHard Surfacing (or surface welding) has somehow become a trade secret. It\u2019s an incredibly useful process buried in a mountain of complicated details, surrounded by a circus of welding elite all chanting \u201cyou\u2019re doing it wrong.\u201d We\u2019ll no more, friends. We\u2019re giving you a place to start with our basic guide to the hard surfacing.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nWhat is hard surfacing? Simply put, it\u2019s literally just welding a reinforced layer to a piece of metal. Generally, surface welding is done on metal surfaces that tend to wear down quicker. We\u2019re talking lawn mower blades, front-end loader buckets, snowmobile skags, or Julia Robert\u2019s toothbrush.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nHardfacing is a metalworking process where harder or tougher material is applied to a base metal. It is welded to the base material, and generally takes the form of specialized electrodes for arc welding or filler rod for oxyacetylene and gas tungsten arc welding (TIG) welding. Powder metal alloys are used in (PTA) also called powder plasma welding and thermal spray processes like high-velocity oxygen fuel coating (HVOF), plasma spray, spray, fuse, etc.SAW, FCAW, and MIG \/ MAG use continuously fed wire varying in diameter depending on the process and the current Strip cladding process uses strips from 50 mm wide to 125 mm with a thickness of 0.5mm. Open arc welding uses continuously fed tubular electrodes which may or may not contain flux.\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:heading -->\r\n<h2>Applications of Surfacing Weld<\/h2>\r\n<!-- \/wp:heading -->\r\n\r\n<!-- wp:paragraph -->\r\n\r\nIn various industrial fields surfacing weld is widely used. The industrial fields are listed below,\r\n\r\n<!-- \/wp:paragraph -->\r\n\r\n<!-- wp:list -->\r\n<ul>\r\n \t<li>Farming industrial fields<\/li>\r\n \t<li>Coal industrial fields and Mining industrial fields<\/li>\r\n \t<li>Chemical sector industrial fields<\/li>\r\n \t<li>Manufacturing industrial fields<\/li>\r\n \t<li>Petrochemical industrial fields<\/li>\r\n \t<li>Shipbuilding industrial fields<\/li>\r\n \t<li>Structural industrial fields and construction industrial fields<\/li>\r\n \t<li>Shipyard industrial fields<\/li>\r\n<\/ul>\r\n<!-- \/wp:list -->\r\n\r\n<!-- wp:block {\"ref\":15781} \/-->\r\n\r\n<!-- wp:block {\"ref\":15788} \/-->\r\n\r\n<!-- wp:block {\"ref\":26543} \/-->\r\n\r\n<!-- wp:block {\"ref\":20713} \/-->\r\n\r\n<!-- wp:block {\"ref\":20648} \/-->\r\n\r\n<!-- wp:block {\"ref\":26567} \/-->\r\n\r\n<!-- wp:block {\"ref\":26606} \/-->\r\n\r\n<!-- wp:block {\"ref\":26616} \/-->","parent":0,"count":3,"filter":"raw"}],"taxonomy_info":{"category":[{"value":1,"label":"Uncategorized"}],"post_tag":[{"value":2249,"label":"advantages of cast steel gate valve"},{"value":2176,"label":"cast steel gate valve"},{"value":3973,"label":"cast steel welding"},{"value":3974,"label":"cracks cast"},{"value":2834,"label":"Fish Plate Welding"},{"value":1946,"label":"Flash Weld"},{"value":1834,"label":"Stuck Gate Valve"},{"value":1943,"label":"Surfacing Weld"}]},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v15.4 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Cast Steel Welding &amp; Fix Cracks Inside Cast Steel Gate Valve - ZECO<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/zecovalve.com\/pt\/how-to-fix-the-cracks-inside-the-cast-steel-gate-valve-by-welding.html\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Cast Steel Welding &amp; Fix Cracks Inside Cast Steel Gate Valve - ZECO\" \/>\n<meta property=\"og:description\" content=\"Before we use the cast steel gate valve for the first time, it is necessary to check whether the cast steel gate ... 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