{"id":1529,"date":"2021-12-28T07:08:58","date_gmt":"2021-12-28T07:08:58","guid":{"rendered":"https:\/\/zecovalve.com\/characteristics-of-valve-manufacturing-process-industrial-valves-manufacturers.html"},"modified":"2022-08-02T11:53:33","modified_gmt":"2022-08-02T11:53:33","slug":"characteristics-of-valve-manufacturing-process-industrial-valves-manufacturers","status":"publish","type":"post","link":"https:\/\/zecovalve.com\/tr\/characteristics-of-valve-manufacturing-process-industrial-valves-manufacturers.html","title":{"rendered":"Vana \u00dcretim S\u00fcreci | End\u00fcstriyel Vana \u00dcreticileri"},"content":{"rendered":"

Y\u00fcksek fonksiyonlu vanalar\u0131n ard\u0131ndaki s\u0131r nedir? Performansta onlar\u0131 daha iyi yapan \u015fey nedir? Malzemeler mi? Kalibrasyon makineleri bu kadar \u00f6nemli mi? Ger\u00e7ek \u015fu ki, bunlar\u0131n hepsi \u00f6nemli. End\u00fcstriyel vanan\u0131n en k\u00fc\u00e7\u00fck ayr\u0131nt\u0131lar\u0131n\u0131 bile anlamadan \u00f6nce vanalar\u0131n nas\u0131l yap\u0131ld\u0131\u011f\u0131 hakk\u0131nda daha fazla bilgi sahibi olmak gerekir.<\/p>\n\n\n\n

Bu yaz\u0131da end\u00fcstriyel vanalar\u0131n imalat\u0131 ba\u015ftan sona ele al\u0131nacakt\u0131r. Bu, okuyuculara valf \u00fcretimi hakk\u0131nda bilgi sa\u011flayacakt\u0131r.<\/p>\n\n\n\n\n\n

Hammadde Sat\u0131n Almak \u0130\u00e7in<\/h2>\n\n\n\n

\u00c7izimimiz, veri sayfam\u0131z ve ticari teklifimiz m\u00fc\u015fterilerimiz taraf\u0131ndan onayland\u0131\u011f\u0131nda m\u00fc\u015fterilerimize Proforma Fatura g\u00f6nderece\u011fiz ve onlar\u0131n s\u00f6zle\u015fmeyi geri imzalamas\u0131n\u0131 veya bizim i\u00e7in s\u00f6zle\u015fmeyi feshetmesini bekliyoruz. Avans\/depozito hesab\u0131m\u0131za ge\u00e7tikten sonra bu kasa i\u00e7in hammadde al\u0131m\u0131na ba\u015flayaca\u011f\u0131z.<\/p>\n\n\n\n

Hammaddelerin end\u00fcstriyel vanalar\u0131 i\u00e7in, \u00e7e\u015fitli \u00e7elik d\u00f6k\u00fcm g\u00f6vde, d\u00f6vme \u00e7elik g\u00f6vde veya \u00f6zel ala\u015f\u0131ml\u0131 \u00e7elik, dubleks \u00e7elik malzeme dikkate al\u0131nmal\u0131d\u0131r.<\/p>\n\n\n\n

Vana \u0130malat\u0131nda Dikkat Edilmesi Gerekenler<\/h3>\n\n\n\n

Kaba valfin \u00fcretim ve muayene teknolojisi \u00e7ok karma\u015f\u0131kt\u0131r. Valfin d\u00f6k\u00fcm par\u00e7as\u0131, karma\u015f\u0131k yap\u0131ya sahip ince duvarl\u0131 bir kabuktur. D\u00f6k\u00fcm, p\u00fcr\u00fczs\u00fcz bir y\u00fczey gerektirir, d\u00f6k\u00fcm karakterleri nettir, \u00f6zellikle yo\u011fun bir yap\u0131ya sahip olmas\u0131 ve g\u00f6zenek, b\u00fcz\u00fclme, \u00e7atlak, kum ve di\u011fer kusurlar\u0131n olu\u015fmas\u0131na izin vermemesi gerekir. Yukar\u0131daki gereklilikleri kar\u015f\u0131lamak i\u00e7in, d\u00f6k\u00fcm s\u0131ras\u0131nda, yang\u0131na dayan\u0131kl\u0131l\u0131\u011f\u0131 y\u00fcksek kal\u0131plama malzemelerinin se\u00e7ilmesi ve kal\u0131plama kumunun nemini kontrol etmek ve kal\u0131plaman\u0131n sertli\u011fini sa\u011flamak i\u00e7in kal\u0131plama s\u0131ras\u0131nda katman katman s\u0131k\u0131\u015ft\u0131rma gibi bir dizi teknolojik \u00f6nlem al\u0131nmal\u0131d\u0131r. kum, makul yolluk ve y\u00fckseltici sistemi benimseyin ve d\u00f6kme h\u0131z\u0131n\u0131 ve s\u0131cakl\u0131\u011f\u0131n\u0131 s\u0131k\u0131 bir \u015fekilde kontrol edin. Y\u00fcksek teknik gereksinimler nedeniyle kaba valf d\u00f6k\u00fcm prosesi, genel d\u00f6k\u00fcm proseslerinden \u00e7ok daha karma\u015f\u0131kt\u0131r.<\/p>\n\n\n\n

\"\"\/<\/figure>\n\n\n\n

<\/p>\n\n\n\n

Ayr\u0131ca, boyut, konum do\u011frulu\u011fu ve g\u00f6r\u00fcn\u00fcm\u00fcn incelenmesinin yan\u0131 s\u0131ra, baz\u0131 vanalar\u0131n metalografik yap\u0131, mekanik \u00f6zellikler, korozyon direnci ve tahribats\u0131z muayene vb. a\u00e7\u0131s\u0131ndan da incelenmesi gerekir.<\/p>\n\n\n\n

\u0130\u015fleme<\/h2>\n\n\n\n

T\u00fcm hammaddeler, \u00fcretim s\u00fcrecine al\u0131nmadan \u00f6nce kalite kontrol departman\u0131m\u0131z taraf\u0131ndan denetlenmektedir. <\/p>\n\n\n\n

Hammaddelerin depo amirinden i\u015fleme at\u00f6lyesine uygulanmas\u0131 i\u00e7in verilen \u00fcretim prosed\u00fcr\u00fc kart\u0131 arac\u0131l\u0131\u011f\u0131yla. G\u00f6vde, kaporta, koltuk, tapa vb. CNC tezgahlarda i\u015flenmektedir. \u0130\u015flendikten sonra QA'm\u0131z boyutlar\u0131 tekrar inceler ve \u00f6l\u00e7er.<\/p>\n\n\n\n

Vana \u0130malat\u0131nda Dikkat Edilmesi Gerekenler<\/h3>\n\n\n\n

Makinede i\u015flenmesi \u00e7ok zordur. \u00c7e\u015fitli d\u00f6kme demir, karbon \u00e7eli\u011fi hari\u00e7 valf malzemelerinin \u00e7e\u015fitlili\u011fi nedeniyle, y\u00fcksek mukavemetli, korozyona dayan\u0131kl\u0131 ve y\u00fcksek sert malzeme kesme performans\u0131n\u0131n \u00e7o\u011fu \u00e7ok zay\u0131ft\u0131r, par\u00e7alar\u0131n i\u015fleme hassasiyetinin gereksinimlerini kar\u015f\u0131lamas\u0131 zordur. ve Y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc. Hassasiyet geometrisinin valf s\u0131zd\u0131rmazl\u0131k y\u00fczeyi ve Y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc gereksinimleri \u00e7ok y\u00fcksektir, bu da valfin i\u015flenmesinin zorlu\u011funu artt\u0131r\u0131r.<\/p>\n\n\n\n

Ayn\u0131 zamanda valf malzemesinin zay\u0131f kesme performans\u0131, i\u015fleme y\u00f6ntemi, tak\u0131m a\u00e7\u0131s\u0131 ve geometri \u015fekli, tak\u0131m malzemesi, kesme parametreleri, proses ekipman\u0131 vb. konularda bir\u00e7ok yeni sorunu beraberinde getirir.<\/p>\n\n\n\n

Valf par\u00e7alar\u0131n\u0131n tak\u0131m tezgahlar\u0131na tak\u0131lmas\u0131 zordur. Valf ana par\u00e7alar\u0131n\u0131n yap\u0131s\u0131, \u015fekli daha karma\u015f\u0131k, baz\u0131 par\u00e7alar\u0131 ince duvarl\u0131, ince par\u00e7alar\u0131 ve zay\u0131f sa\u011flaml\u0131\u011f\u0131 var. Tak\u0131m tezgah\u0131nda i\u015fleme yaparken fikst\u00fcr\u00fcn yerini bulmak ve sabitlemek \u00e7ok zordur, dolay\u0131s\u0131yla karma\u015f\u0131k \u00f6zel bir fikst\u00fcre s\u0131kl\u0131kla ihtiya\u00e7 duyulur.<\/p>\n\n\n\n

Baz\u0131 valf par\u00e7alar\u0131 i\u00e7in, taban d\u00fczleminin konumland\u0131rma do\u011frulu\u011fu daha d\u00fc\u015f\u00fck ve Y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc, bazen i\u015flenmemi\u015f y\u00fczey konumland\u0131rma kullan\u0131ld\u0131\u011f\u0131nda bile daha y\u00fcksektir. S\u0131zd\u0131rmazl\u0131k y\u00fczeyi ve di\u011fer par\u00e7alar\u0131n i\u015fleme do\u011frulu\u011fu ve Y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fc gereksinimleri \u00e7ok y\u00fcksektir, i\u015fleme kalitesini sa\u011flamak zordur. Bu nedenle, teknolojinin ihtiya\u00e7lar\u0131n\u0131 kar\u015f\u0131lamak i\u00e7in, genellikle taban y\u00fczeyinin konumland\u0131r\u0131lmas\u0131n\u0131n do\u011frulu\u011funun artt\u0131r\u0131lmas\u0131 ve Y\u00fczey p\u00fcr\u00fczl\u00fcl\u00fc\u011f\u00fcn\u00fcn azalt\u0131lmas\u0131 veya konumland\u0131rma taban y\u00fczeyinin i\u015flenmeyen y\u00fczey \u00fczerinde i\u015flenmesi gerekir; bu da valf imalat\u0131n\u0131n karma\u015f\u0131kl\u0131\u011f\u0131n\u0131 art\u0131r\u0131r. i\u015flem.<\/p>\n\n\n\n

Toplant\u0131<\/h2>\n\n\n\n

Montaj, teknisyenlerin t\u00fcm valf bile\u015fenlerini birbirine ba\u011flad\u0131\u011f\u0131 a\u015famad\u0131r. \u00c7o\u011fu zaman montaj elle yap\u0131l\u0131r. \u0130\u015fte bu noktada teknisyenler, vanalar\u0131n \u00fcretim numaralar\u0131n\u0131 ve atamalar\u0131n\u0131 DIN veya API ve benzeri gibi takip etti\u011fi d\u00fczenlemelere g\u00f6re atarlar.<\/p>\n\n\n\n

Bas\u0131n\u00e7 Testi<\/h2>\n\n\n\n

Montaj\u0131n tamamlanmas\u0131n\u0131n ard\u0131ndan vanay\u0131 kabuk testi, d\u00fc\u015f\u00fck bas\u0131n\u00e7 testi, yuva s\u0131zd\u0131rmazl\u0131k testi i\u00e7in hidrostatik tezgaha aktaraca\u011f\u0131z. Sonucun ilgili standartlar\u0131 kar\u015f\u0131lay\u0131p kar\u015f\u0131lamad\u0131\u011f\u0131n\u0131 g\u00f6rmek i\u00e7in QA \u00e7al\u0131\u015fan\u0131n\u0131n \u00e7izime uygun olarak tan\u0131kl\u0131\u011f\u0131. Nitelikliyse boyama alan\u0131na transfer edin.<\/p>\n\n\n\n

Muayene ve Kalite Kontrol<\/h2>\n\n\n\n

Test ve inceleme, boyama, i\u015flevsel test sonras\u0131nda m\u00fc\u015fteriler \u00fc\u00e7\u00fcnc\u00fc tarafa tan\u0131k ayarlamas\u0131 ve inceleme yapmas\u0131 konusunda bilgi verdi. Kalite g\u00fcvence departman\u0131m\u0131z ise proje ad\u0131n\u0131, etiket numaras\u0131n\u0131, modelini, proses kalite kontrollerini, f\u0131r\u0131n numaras\u0131n\u0131 ve t\u00fcm detaylar\u0131 sistemimize kaydeder.<\/p>\n\n\n\n

Ayr\u0131ca \u00e7e\u015fitli K\u00fcresel Vana, S\u00fcrg\u00fcl\u00fc Vana, \u00c7ek Vana, Glob Vanalar, Kelebek Vanalar da tedarik etmekteyiz. End\u00fcstriyel vanalarla ilgileniyorsan\u0131z, web sitemizi h\u0131zl\u0131ca takip edin: www.zecovalve.com<\/a><\/p>\n\n\n\n\n